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Following the satellite-level thermal vacuum test for the Cloud-Aerosol Lidar and Infrared Pathfinder Satellite Observation spacecraft, project thermal engineers determined that the radiator used to cool the Integrated Lidar Transmitter subsystem during its operation was oversized. In addition, the thermal team also determined that the operational heaters were undersized, thus creating two related problems. Without the benefit of an additional thermal vacuum test, it was necessary to develop and prove by analysis a laser temperature control scheme using the available resources within the spacecraft along with proper resizing of the radiator. A resizing methodology and new laser temperature control scheme were devised that allowed, with a minimum of 20% heater power margin, the operating laser to maintain temperature at the preferable set point. This control scheme provided a solution to a critical project problem.

A large telescope aperture, stringent thermal stability and temperature range requirements, and a passively-cooled 150°K module presented major challenges in thermal design and hardware fabrication of this Small Explorer satellite. This paper reviews briefly the thermal design of the SWAS science instrument, and examines the first three months of on-orbit thermal history. Measured temperatures for both the science payload and the spacecraft module and solar arrays are compared with those predicted by the correlated analytical model. Similarities and differences are interpreted in terms of the major uncertainties remaining after thermal-balance testing, especially those of MLI performance and telescope aperture properties. Review of the thermal model adequacy and thermal design verification are included to suggest improvements in the thermal design process for future missions.

New Space Support Equipment (SSE) components developed for the Hubble Space Telescope Second Servicing Mission are described, with particular emphasis on how flight experience from the 1993 First Servicing Mission was utilized in the design and testing process. The new components include the Second Axial Carrier (SAC) Axial Scientific Instrument Protective Enclosure (ASIPE), the magnetic-damped SAC ASIPE Load Isolation System, the Enhanced Power Distribution and Switching Unit (EPDSU), and the Multi-Mission Orbital Replacement Unit Protective Enclosure (MOPE). Analytical modeling predictions are compared with on-orbit data from the Hubble Space Telescope (HST) Second Servicing Mission. Those involved in thermal designs of hardware for use on the Shuttle or Space Station, particularly with astronaut interaction, may find interest in this paper.

In order to characterize the thermal performance of the spacecraft at attitudes beyond initial constraints and to expand the operational envelope, on-orbit testing was performed. Plans and tradeoffs in preparing for the testing are discussed. Results are presented and compared with analytical predictions. Although the payload and bus sections were only separately thermal vacuum tested prior to flight, results from the on-orbit testing indicate the integrated thermal design is robust. One thermal anomaly was discovered which is attributed to specular reflections from a radiator. The influence of the on-orbit testing results on spacecraft continuing operations is also discussed.

During the First Servicing Mission for the Hubble Space Telescope, two replacement instruments and several spacecraft components were installed successfully. Most of the replacement hardware was carried up in protective enclosures that provided thermal control over a wide range of potential mission attitudes. Some items added late to the mission were protected by passive thermal systems and attitude constraints on the Shuttle. This paper focuses on thermal design challenges presented by the replacement hardware, enclosures, and carriers, and includes an assessment of flight thermal performance.