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How Distributed Metal Additive Manufacturing Can Add a Surge to Military Supplier Strategies Ensure Aerospace Composite Quality with Force Measurement, Material Testing How Business Networks Can Help Stabilize the A&D Supply Chain A blueprint for modernizing the supply chain for greater connectedness and collaboration. Unlocking the Potential of 3D-Printed Polymers in Aerospace and Defense How to Select the Right Silicone for Space Applications Key Measurements to Maintain Performance of Critical Electronic Systems on Military Aircraft and Warships Physicists Develop a New Type of Antenna Towards Sustainable Recycling of Epoxy-Based Polymers: Approaches and Challenges of Epoxy Biodegradation Composites are especially important for the development and implementation of sustainable technologies such as wind power, energy-efficient aircrafts, and electric cars.

Why are Aerospace & Defense Companies Embracing Additive Manufacturing? Simplifying Power Design with Modular Architectures The Role of DevSecOps in Modern Edge Systems Making Machines Curious Designing Multi-Channel Microwave Radio Systems Using Optical Interconnects Solving Military Satellite, Radar and 5G Communications Challenges with GaN-on-SiC MMIC Power Amplifiers Advanced Airborne Defensive Laser for Incorporation on Strike Fighter Aircraft A technical and operational analysis of an airborne "hard-kill" Ytterbium fiber laser-based anti-missile system for use on strike fighters. Additive Manufacturing Utilizing a Novel In-Line Mixing System for Design of Functionally Graded Ceramic Composites Exploring the development of a direct ink writing system with multimaterial and in-line mixing capabilities for printing inks composed of high solids-loaded ceramic particulate suspensions.

Pulse Plasma Nitriding for Aerospace Application Ruggedization of Electronics for Deployed Military Environments Migrating Advanced Signal Processing Technology to Rugged SFF Platforms Radar Recording Proves Next-Level System Performance As radar and electronic warfare systems contend with an increasingly crowded environment, recording tests, interactions, and conflicts provides insight that can help assure future triumphs. > Facing 5G New Radio (NR) Test Challenges Communicating Via Long-Distance Lasers The Purpose of Mixed-Effects Models in Test and Evaluation The simplest version of a mixed model-the random intercept model, where so-called random effects represent group-wide deviations from a grand mean-can account for day-to-day deviations in system performance while still allowing the results to be generalized beyond the few days of observed testing.

Thought leadership at WCX17 Lucid Motors' David Moseley: EV or ICE, "It is all physics" New eye on the road One of the industry's hottest tech suppliers is blazing the autonomy trail by crowd-sourcing safe routes and using AI to learn to negotiate the road. Mobileye's co-founder and CTO explains. Hard, slick and ready to roll A tough, self-renewing catalyst coating developed at Argonne National Laboratory provides unprecedented friction and wear protection for vehicle powertrains, the inventors claim. Sensor ICs, semiconductors and safety To achieve ISO 26262 compliance, engineering practices must be taken to a higher level. The following insights may prove valuable for getting there. New VCR targets 40% BTE Variable-compression ratio with VVA from France's MCE-5.

Oil debris monitoring in aero engines In a gas turbine engine, small particles or "chips" are generated at the point of wear, serving as an advanced warning that catastrophic failure will occur if the wear is not addressed. Health monitoring systems, such as oil debris monitoring, are used to find these small particles so that the wear can be resolved before it's too late. Indigenous powertrain development Customer needs and expectations on drivability, fuel economy, and safety has pushed Indian and multinational OEMs to think about the development of powertrains and gearboxes for local needs with global standards. The next wave of crash simulation As computing speed has improved and software itself has made significant speed and performance gains with each release, modeling tools are now quick enough to build high-quality, large, high-detail vehicle models in a very efficient manner.

QT steels make an impact The use of quenchd and tempered steels for dumper bodies reduces weight and fuel consumption while increasing payload capacity and wear life.

Next-BIG-Thing Clemson students, with the help Mazda and others, show their concept for practical Gen Y targeted car that could be marketed at a price of about $28,000. Collision welding An academic group at The Ohio State University is developing breakthrough new high energy density methods for enabling dissimilar metal joints. Carbon fiber, new aluminum structure lighten 2014 Corvette Stingray The C7, which enters production in 3Q13, boasts an all-new aluminum chassis/passenger cell structure that is 57% stiffer in torsion and 99 lb (45 kg) lighter than the previous C6 steel-and-aluminum structure.

Joining metal/composite structures The interference-fit bolted joining of hybrid metal/composite can greatly improve the fatigue life of such joints, according to Chinese researchers.

The welding game changer Daniel Jubera of Novelis talks exclusively to Ian Adcock about its new laser weldable aluminium On the supercharge A new variable supercharger from V-Charge could herald a new era of downsized engines. Ian Adcock reports Making the MOST of in-car data Mark Fletcher takes a look at MOST and discovers how it is helping OEMs to keep pace with consumer demands

Easy to control Designers grab a range of technologies to create controls that are simpler for operators to use. Designing quiet off-highway equipment OEMs and suppliers are using new materials and innovative designs to reduce NVH for both vehicle operators and the environment. Using FEA in off-highway design The process of considering weld redundancy in virtual simulation is a complex way of ensuring that weldment design is robust enough to prevail over accidental weld redundancy that might occur during manufacturing. Efficient and effective leadership Frank O. Klegon, a 30-year SAE member and former product development VP at Chrysler, begins term as chief elective officer of SAE International. Making battlefield targets disappear The use of 'smart' special materials has the potential to radically alter the way military platforms are defended, and used.

Perking up fatigue analysis with simulation Using CAE simulation tools for fatigue and durability offers advantages to off-highway equipment engineers as they have grown in capability.

Cold metal transfer process picks up heat CMT, with its unique characteristics, is a process that was designed particularly for welding of thin materials while achieving high quality standards.

Spotlight on Ulrik Grape Ulrik Grape, president Ener1 Europe, gives Ian Adcock an insight into the future of EVs Technological Tour De Force This year's SAE World Congress was a showcase for advanced technologies. We highlight those that impressed most Wankel's new lease of life Once dismissed for its oil consumption and high wear rates, Wankel rotary engines could be reborn in a range extender, as Ian Adcock discovers

Looking forward to safer highways New camera technologies, along with better algorithms and software, are enabling the move to active-safety systems that warn and then take control of vehicles in dangerous situations. Fuel-cell futures Eager to find alternative-propulsion solutions, automakers are betting that renewed emphasis on fuel-cell vehicles will pay off in the long run, with the latest examples aiming to prove higher-volume production feasibility. Consensus building ojn refrigerant type The hydrofluoro-olefin refrigerant HFO-1234yf has emerged as Europe's favored R-134a replacement, but some prefer R-744. Strengthening the link through software The next generation of simulation tools could help better synchronize manufacturing engineering and product design.

Komastu produces in Peoria Advanced heavy-duty robotic frame welding technology, new factory-based transportation systems, and major changes to factory layout combine to improve quality and reduce product cycle times for Komastu at its Peoria, IL, plant. Readers' Choice: Top Technologies of the Year Readers have selected the ten most interesting stories in SAE Off-Highway Engineering during the past year. They appear in shortened form. Results are based on reader-response choices following feature articles and shorter technology items. E-business evolves What follows is an update of the year's off-highway Internet-based activities intended to streamline operations along the supply chain and speed engineering product development. Manufacturing in the computer age Today's high-tech products require high-tech processes.

Increasing the hydroforming knowledge base Tube hydroforming has become a viable economic alternative to various stamping and welding processes in automotive applications. Controlling two-stroke engine emissions With the constant rich operation of two-stroke engines, common design criteria for three-way catalysts fail. DaimlerChrysler technical symposium A year after the merger that created the new corporation, engineers from both groups came together to present a unified technical symposium to review the future direction of the new organization. Here are some highlights of the more significant technical developments. Vertical complex-shape headlamp reflectors Another improvement in lighting technology gives designers increased flexibility in vehicle appearance with no loss in lighting performance. Advances in static and dynamic exhaust system seating Major redesign, combined with minor improvements in simple details, returns significant benefits in sealing.