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Technical Paper

Braking of Commercial Vehicles Equipped with Air-Disc Brakes from High Speed - Effects on Stopping Distance

2005-04-11
2005-01-0397
Due to increased speed limits at the state level, NHTSA has pursued additional testing of heavy trucks at higher test maneuver entry speeds. Test results from three vehicles, a Class 7 school bus, a Class 8 truck tractor and a Class 8 straight-truck are presented here. Results are discussed for full treadle straight-ahead stops from 60, 70 and 75 mph. Each vehicle was tested with two different brake configurations. As expected, higher entry speeds resulted in increased stopping distances. Causes for increased stopping distances are briefly discussed. Comparisons show that vehicles in the hybrid configuration (air-disc brakes on steer axle and S-cam brakes on drive axle(s)) had superior stopping performance to the vehicles equipped with traditional S-cam brakes. The vehicles in the hybrid configuration were less susceptible to increased stopping distances from higher entry speeds.
Technical Paper

The Effects of Foundation Brake Configuration on Class-8 Tractor Dry Stopping Performance

2004-10-26
2004-01-2701
This paper discusses dry stopping performance comparisons of various foundation brake systems on Class-8 truck tractors (having a GVWR greater than 33,000 lbs.). For these studies, four configurations of foundation brakes were fitted to two modern 6x4 conventional truck tractors without modification to the control, application, or ABS systems. Foundation brakes compared include standard S-cam drum brakes on all six positions, high-output S-cam drum and then air disc brakes on the steer axles, and air disc brakes on all six brake positions. Discussions include analyses of stopping distance from 60 mph (96.6 kph) for all test conditions. The truck tractors were tested in two weight configurations, LLVW (i.e., bobtail) and GVWR (50,000 lbs. total axle weight, using an unbraked control semitrailer).
Technical Paper

The Effects of Foundation Brake Configuration on Class-8 Tractor Wet Stopping Performance and Stability

2004-10-26
2004-01-2702
This paper discusses wet stopping performance and stability comparisons of various foundation brake systems on Class-8 truck tractors (having a GVWR greater than 33,000 lbs.). For these studies, four configurations of foundation brakes were fitted to two modern 6×4 conventional truck tractors without modification to the control, application, or ABS systems. The foundation brakes compared include standard S-cam drum brakes on all six positions, two hybrid configurations (high-output S-cam drum and then air disc brakes on the steer axles), and air disc brakes on all six brake positions. The truck tractors were tested in two weight configurations, LLVW and GVWR using an unbraked control semitrailer. Analytical analyses of wet brake-in-curve testing indicate that the hybrid brake systems (employing higher-torque brakes on the steer axle only) might degrade brake-incurve performance. This disadvantage appeared to exist for both load conditions.
Technical Paper

Empirical Models for Commercial Vehicle Brake Torque from Experimental Data

2003-03-03
2003-01-1325
This paper introduces a new series of empirical mathematical models developed to characterize brake torque generation of pneumatically actuated Class-8 vehicle brakes. The brake torque models, presented as functions of brake chamber pressure and application speed, accurately simulate steer axle, drive axle, and trailer tandem brakes, as well as air disc brakes (ADB). The contemporary data that support this research were collected using an industry standard inertia-type brake dynamometer, routinely used for verification of FMVSS 121 commercial vehicle brake standards.
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