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Technical Paper

Aerodynamics' Influence on Performance in Human-Powered Vehicles for Sustainable Transportation

2024-06-12
2024-37-0028
The issue of greenhouse gas (GHG) emissions from the transportation sector is widely acknowledged. Recent years have witnessed a push towards the electrification of cars, with many considering it the optimal solution to address this problem. However, the substantial battery packs utilized in electric vehicles contribute to a considerable embedded ecological footprint. Research has highlighted that, depending on the vehicle's size, tens or even hundreds of thousands of kilometers are required to offset this environmental burden. Human-powered vehicles (HPVs), thanks to their smaller size, are inherently much cleaner means of transportation, yet their limited speed impedes widespread adoption for mid-range and long-range trips, favoring cars, especially in rural areas. This paper addresses the challenge of HPV speed, limited by their low input power and non-optimal distribution of the resistive forces.
Technical Paper

Choosing the Best Lithium Battery Technology in the Hybridization of Ultralight Aircraft

2024-06-12
2024-37-0017
Many research centers and companies in general aviation have been devoting efforts to the electrification of propulsive plants to reduce environmental impact and/or increase safety. Even if the final goal is the elimination of fossil fuels, the limitations of today's battery in terms of energy and power densities suggest the adoption of hybrid-electric solutions that combine the advantages of conventional and electric propulsive systems, namely reduced fuel consumption, high peak power, and increased safety deriving from redundancy. Today, lithium batteries are the best commercial option for the electrification of all means of transportation. However, lithium batteries are a family of technologies that presents a variety of specifications in terms of gravimetric and volumetric energy density, discharge and charge currents, safety, and cost.
Technical Paper

Hybrid Cooling System for Thermal Management in Electric Aerial Vehicles

2024-06-01
2024-26-0468
Continuous improvements and innovations towards sustainability in the aviation industry has brought interest in electrified aviation. Electric aircrafts have short missions in which the temporal variability of thermal loads are high. Lithium-ion (Li-ion) batteries have emerged as prominent power source candidate for electric aircrafts and Urban Air Mobility (UAM). UAMs and Electric aircrafts have large battery packs with battery capacity ranging in hundreds or thousands of kWh. If the battery is exposed to temperatures outside the optimum range, the life and the performance of the battery reduces drastically. Hence, it is crucial to have a Thermal Management System (TMS) which would reduce the heat load on battery in addition to cabin, and machinery thermal loads. Thermal management can be done through active or passive cooling. Adding a passive cooling system like Phase Change Material (PCM) to the TMS reduces the design maximum thermal loads.
Technical Paper

CFD Methodology Development to Predict Lubrication Effectiveness in Electromechanical Actuators

2024-06-01
2024-26-0466
Electromechanical actuators (EMAs) play a crucial role in aircraft electrification, offering advantages in terms of aircraft-level weight, rigging and reliability compared to hydraulic actuators. To prevent backdriving, skewed roller braking devices called "no-backs" are employed to provide braking torque. These technology components are continuing to be improved with analysis driven design innovations eg. U.S. Pat. No. 8,393,568. The no-back mechanism has the rollers skewed around their own transverse axis that allow for a combination of rolling and sliding against the stator surfaces. This friction provides the necessary braking torque that prevents the backdriving. By controlling the friction radius and analyzing the Hertzian contact stresses, the brake can be sized for the desired duty cycle. No-backs can be configured to provide braking torque for both tensile and compressive backdriving loads.
Technical Paper

A Suspension Tuning Parameter Study for Brake Pulsation

2024-04-09
2024-01-2319
Brake pulsation is a low frequency vibration phenomenon in brake judder. In this study, a simulation approach has been developed to understand the physics behind brake pulsation employing a full vehicle dynamics CAE model. The full vehicle dynamic model was further studied to understand the impact of suspension tuning variation to brake pulsation performance. Brake torque variation (BTV) due to brake thickness variation from uneven rotor wear was represented mathematically in a sinusoidal form. The wheel assembly vibration from the brake torque variation is transmitted to driver interface points such as the seat track and the steering wheel. The steering wheel lateral acceleration at the 12 o’clock position, driver seat acceleration, and spindle fore-aft acceleration were reviewed to explore the physics of brake pulsation. It was found that the phase angle between the left and right brake torque generated a huge variation in brake pulsation performance.
Technical Paper

Analysis and Design of Suspension State Observer for Wheel Load Estimation

2024-04-09
2024-01-2285
Tire forces and moments play an important role in vehicle dynamics and safety. X-by-wire chassis components including active suspension, electronic powered steering, by-wire braking, etc can take the tire forces as inputs to improve vehicle’s dynamic performance. In order to measure the accurate dynamic wheel load, most of the researches focused on the kinematic parameters such as body longitudinal and lateral acceleration, load transfer and etc. In this paper, the authors focus on the suspension system, avoiding the dependence on accurate mass and aerodynamics model of the whole vehicle. The geometry of the suspension is equated by the spatial parallel mechanism model (RSSR model), which improves the calculation speed while ensuring the accuracy. A suspension force observer is created, which contains parameters including spring damper compression length, push rod force, knuckle accelerations, etc., combing the kinematic and dynamic characteristic of the vehicle.
Technical Paper

Charging Load Estimation for a Fleet of Autonomous Vehicles

2024-04-09
2024-01-2025
In intelligent surveillance and reconnaissance (ISR) missions, multiple autonomous vehicles, such as unmanned ground vehicles (UGVs) or unmanned aerial vehicles (UAVs), coordinate with each other for efficient information gathering. These vehicles are usually battery-powered and require periodic charging when deployed for continuous monitoring that spans multiple hours or days. In this paper, we consider a mobile host charging vehicle that carries distributed sources, such as a generator, solar PV and battery, and is deployed in the area where the UAVs and UGVs operate. However, due to uncertainties, the state of charge of UAV and UGV batteries, their arrival time at the charging location and the charging duration cannot be predicted accurately.
Technical Paper

Efficient Electric School Bus Operations: Simulation-Based Auxiliary Load Analysis

2024-04-09
2024-01-2404
The study emphasizes transitioning school buses from diesel to electric to mitigate their environmental impact, addressing challenges like limited driving range through predictive models. This research introduces a comprehensive control-oriented model for estimating auxiliary loads in electric school buses. It begins by developing a transient thermal model capturing cabin behavior, divided into passenger and driver zones. Integrated with a control-oriented HVAC model, it estimates heating and cooling loads for desired cabin temperatures under various conditions. Real-world operational data from school bus specifications enhance the model’s practicality. The models are calibrated using experimental cabin-HVAC data, resulting in a remarkable overall Root Mean Square Error (RMSE) of 2.35°C and 1.88°C between experimental and simulated cabin temperatures.
Technical Paper

Design and Sizing Methodology of Electric Vehicle Powertrain to Achieve Optimal Range and Performance

2024-04-09
2024-01-2160
Battery electric vehicles are quickly gaining momentum to improve vehicle fuel efficiency and emission reduction. However, they must be designed to provide adequate range on a single charge combined with good acceleration performance, top speed, gradeability, and fast charging times. The paper presents a model for sizing the power train of an electric vehicle, including the power electronic converter, electric motor, and battery pack. A major assumption is that an optimal wheel slip rate can be achieved by modern vehicles using slip control systems. MATLAB/Simulink was used to model the vehicle powertrain. Simulations were conducted based on different speed and acceleration profiles. The purpose of the study focused on the motor and power electronics sizing requirements to achieve optimal range and performance.
Technical Paper

Performance Analysis of Fuel Cells for High Altitude Long Flight Multi-rotor Drones

2024-04-09
2024-01-2177
In recent years, the burgeoning applications of hydrogen fuel cells have ignited a growing trend in their integration within the transportation sector, with a particular focus on their potential use in multi-rotor drones. The heightened mass-based energy density of fuel cells positions them as promising alternatives to current lithium battery-powered drones, especially as the demand for extended flight durations increases. This article undertakes a comprehensive exploration, comparing the performance of lithium batteries against air-cooled fuel cells, specifically within the context of multi-rotor drones with a 3.5kW power requirement. The study reveals that, for the specified power demand, air-cooled fuel cells outperform lithium batteries, establishing them as a more efficient solution.
Technical Paper

An Adapted ARP-Based Approach for the System Safety Assessment of Electric-Propulsion Thermal Runaway Hazards

2024-03-05
2024-01-1919
The global electric and hybrid aircraft market utilizing lithium-ion Energy Storage Systems (ESS) as a means of propulsion, is experiencing a period of extraordinary growth. We are witnessing the development of some of the most cutting-edge technology, and with that, some of the most complex challenges that we as an industry have ever faced. The primary challenge, and the most critical cause of concern, is a phenomenon known as a “Thermal Runaway”, in which the lithium-ion cell enters an uncontrollable, self-heating state, that if not contained, can propagate into a catastrophic fire in the aircraft. A Thermal Runaway (TR) can be caused by internal defects, damage, and/or abuse caused by an exceedance of its operational specifications, and it is a chemical reaction that cannot be stopped once the cell has reached its trigger temperature.
Technical Paper

Impact of Toe and Thrust Angle Misalignment on Roll Behaviour of a Heavy Commercial Road Vehicle

2024-01-16
2024-26-0056
Heavy Commercial Road Vehicles (HCRVs) may be more susceptible to rollover incidents due to their higher centre of gravity position than passenger vehicles, and rollover is one of the significant causes of HCRV accidents. Therefore, variation in vehicle roll behaviour becomes crucial to the safety of an HCRV. Toe misalignment is a commonly observed phenomenon in HCRVs, and studying its impact on roll behaviour is important. In this study, the impact of the symmetric toe and thrust misalignment on the roll behaviour of an HCRV is analysed using IPG TruckMaker®, a vehicle dynamics simulation software. A ramp steer manoeuvre was used for the simulations, and the toe misalignment on a wheel was chosen from the range [-0.21°, 0.21°]. Variation in roll behaviour was quantified using the steering wheel angle at which one-wheel lift-off (OWL) occurred (SWAL).
Technical Paper

Development of Methodology for Accelerated Validation of Axle Components in Relation to Static Load Capacity

2024-01-16
2024-26-0373
The Indian automotive industry is striving towards more safe and durable vehicles. A need was felt to study the effect of changes in axle static loads on fatigue life of the axle components. Also, there was a need to develop generic test method, as there are no test standards or generic methods available in public domain for fatigue testing of commercial vehicle axles. The study was carried out to check direct effect of change in axle loads on various connections on axle, effect of suspension configuration and force distribution, Vehicle dynamics, etc. In this paper, an India specific generic load spectra was evaluated for accelerated laboratory validation. Paper discusses the methodology as; study of heavy commercial vehicle systems, road load data collection on identified test vehicles w.r.t. test matrix finalized, India specific test loads and load spectra development, normalization of axle load spectra w.r.t to static axle weights and arriving at test guidelines.
Technical Paper

Generation of Tire Digital Twin for Virtual MBD Simulation of Vehicles for Durability, NVH and Handling Evaluation

2024-01-16
2024-26-0301
With the recent development in virtual modelling and vehicle simulation technology, many OEM’s worldwide are using digital road profiles in virtual environment for vehicle durability load prediction and virtual design evaluation. For precise simulation results, it is important to have the tire digital twin which is the realistic representation of tire in the virtual environment. The study comprises of discussion about different types of tire models such as empirical, solid model, rigid ring model and flexural ring models such as Pacejka, MF Swift, CD tire, F tire etc. and also the complexity involved in development of these tire models. Generation of virtual tire model requires highly sophisticated test rigs as well as vehicle level testing with Wheel Force transducers and other vehicle dynamics sensors. The large number of data points generated with testing are converted in standard TYDEX format to be further processed in various software tool for virtual model generation.
Technical Paper

Zero Carbon Emission Aviation Fuel Technology Review - The Hydrogen Pathway

2024-01-08
2023-36-0029
The commercial aviation currently accounts for roughly 2.5 % of the global CO2 emissions and around 3.5% of world warming emissions, taking into account non CO2 effects on the climate. Its has grown faster in recent decades than the other transport modes (road, rail or shipping), with an average rate of 2.3%/year from 1990 to 2019, prior to the pandemic. Moreover, its share of Greenhouse (GHG) emissions is supposed to grow, with the increasing demand scenario of air trips worldwide. This scenario might threaten the decarbonization targets assumed by the aviation industry, in line with the world efforts to minimize the climate effects caused by the carbon emissions. In this context, hydrogen is set as a promising alternative to the traditional jet fuel, due to its zero carbon emissions.
Technical Paper

A Prophase Simulation Study of Fuel Cell-Battery Hybrid System for eVTOL Aircraft in Steady-State Operation

2023-12-31
2023-01-7092
Electric vertical take-off and landing (eVTOL) is defined as vertical lift aircraft propelled by electric power and capable of carrying people. Based on the system of battery powered CY300 eVTOL, a fuel cell-battery hybrid system (FBHS) in steady-state operation as a potential propulsion system for CY300 eVTOL is proposed. In order to analyze the feasibility of FBHS-powered eVTOL system, a mathematical model is established to evaluate the proposed system performance considering various irreversible effects. Furthermore, considerable sensitivity analyses indicate that the payload of the proposed system is considerably benefited by a higher specific energy of the battery system, specific power of the fuel cell system and hydrogen storage ratio of the hydrogen tank. Hydrogen tank weight decreases the payload while enhances the hovering time.
Technical Paper

High-Precision Modeling and Online Validation of a 200kW-Class Series Hybrid Power System in Aviation

2023-12-31
2023-01-7097
Taking into account the high rotor speed of the generator and the trend of high voltage in direct current microgrids in high-power aviation hybrid propulsion systems, a hybrid power system with a power of 200 kilowatts (kW), a voltage of 540 volts (V), and a rated generator speed of 10500 r/min was established. Anticipating the demands of future high-power system tests, a matching simulation model was developed. The paper discusses various aspects including model construction, test design, and result validation, proposing an overall control strategy for series hybrid aviation propulsion systems – utilizing lithium-ion batteries to stabilize grid voltage and using the turboshaft-generator unit as the primary power source to meet the main power demands of the electric propulsion system. The established model consists of four modules: turboshaft engine, power generator, voltage-stabilizing battery, and electric motor/propeller.
Technical Paper

Fault Compensation Control for Regenerative Braking of Distributed Drive Electric Vehicle Based on Hierarchical Control

2023-12-20
2023-01-7061
For distributed drive electric vehicles (DDEV) equipped with an electronic hydraulic braking system (EHB) and four-wheel hub motors, when one or more hub motors have regenerative braking failure, because the braking torque of the four wheels is inconsistent, additional yaw moment will be formed on the vehicle, resulting in the loss of directional stability of the vehicle during braking. If it occurs at high speeds, it will further threaten driving safety. To solve the above problems, a new hierarchical control architecture is established in this paper. Firstly, taking DDEV as the research object, the vehicle dynamics model and EHB braking system model are built. Then, a state observer based on an adaptive Kalman filter is designed in the upper layer to estimate the vehicle’s sideslip angle and yaw rate in real time.
Technical Paper

Experimental Analysis of the Behavior of Automotive Twin-Tube Dampers Degraded by Loss of Oil and Pressure

2023-12-06
2023-01-5084
Automotive dampers are essential vehicle components regarding vehicle dynamics by keeping the road contact and reducing wheel load fluctuations. So damper degradation could not only significantly influence driving comfort but also the dynamics and therefore driving safety. The aim of this study is to expand knowledge about the behavior of passive automotive twin-tube dampers degraded by loss of oil and pressure. This serves to improve the understanding of inner processes of the damper and modeling the behavior of degraded dampers. To analyze the damper behavior, an intact damper has been modified and validated to allow adjusting the oil and pressure level. Using a dynamic hydraulic damper test rig a preconditioning routine for degraded dampers is developed. With this routine, a wide measurement program at various amplitudes, frequencies, oscillations, and damper configurations is carried out and the obtained results are discussed.
Technical Paper

Effect of Deadweight on Frame and Correlation with Human Passenger in a Two Wheeler

2023-11-08
2023-01-5080
Deadweight as payload is an important parameter, which affects the vehicle dynamics and durability of the vehicle. This paper presents a study performed to evaluate the effect of deadweight on dynamic input load, suspension operation, and fatigue life of frame in a two wheeler. Also, an optimization exercise was undertaken to correlate and optimize deadweight with a human payload in terms of equivalent damage to the frame. Strain, wheel acceleration, and suspension displacement data were acquired with pillion and multiple deadweights and compared. Relative damage spectrum (RDS) characterization and best-fit optimization methods were used for deadweight correlation. It was observed that with deadweight addition dynamic loads decreases on the front wheel while increases on the rear. Strain damage wise increasing deadweights have marginal effects on the front zone of the frame while on the middle and rear side, deadweights are detrimental.
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