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Technical Paper

Design, Prototyping, and Implementation of a Vehicle-to-Infrastructure (V2I) System for Eco-Approach and Departure through Connected and Smart Corridors

2024-04-09
2024-01-1982
The advent of Vehicle-to-Everything (V2X) communication has revolutionized the automotive industry, particularly with the rise of Advanced Driver Assistance Systems (ADAS). V2X enables vehicles to communicate not only with each other (V2V) but also with infrastructure (V2I) and pedestrians (V2P), enhancing road safety and efficiency. ADAS, which includes features like adaptive cruise control and automatic intersection navigation, relies on V2X data exchange to make real-time decisions and improve driver assistance capabilities. Over the years, the progress of V2X technology has been marked by standardization efforts, increased deployment, and a growing ecosystem of connected vehicles, paving the way for safer and more efficient automated navigation. The EcoCAR Mobility Challenge was a 4-year student competition among 12 universities across the United States and Canada sponsored by the U.S.
Technical Paper

Implementation of Adaptive Equivalent Consumption Minimization Strategy

2024-04-09
2024-01-2772
Electrification of vehicles is an important step towards making mobility more sustainable and carbon-free. Hybrid electric vehicles use an electric machine with an on-board energy storage system, in some form to provide additional torque and reduce the power requirement from the internal combustion engine. It is important to control and optimize this power source split between the engine and electric machine to make the best use of the system. This paper showcases an implementation of the Adaptive Equivalent Consumption Minimization Strategy (A-ECMS) with minimization in real-time in the dSPACE MicroAutobox II as the Hybrid Supervisory Controller (HSC). While the concept of A-ECMS has been well established for many years, there are no published papers that present results obtained in a production vehicle suitably modified from conventional to hybrid electric propulsion including real world testing as well as testing on regulatory cycles.
Technical Paper

Development of a Gear Backlash Compensator for Electric Machines in P0-P4 Parallel Hybrid Drivelines

2023-04-11
2023-01-0454
Backlash is the movement between the gear teeth that allows them to mate without binding. Backlash can cause large torque fluctuations in vehicle powertrains when the input torque changes direction. These fluctuations cause a jerk and shuddering, which negatively affects drive quality. Input torque frequently changes direction in electric vehicles due to regenerative braking. Limiting zero crossings is an option for better drive quality; however, this leads to decreased vehicle efficiency. Because of this, modulating the torque through the backlash region is preferred, yet, if done poorly, it can result in sluggish torque response. This paper proposes a torque-shaping algorithm for an electric motor and gear/differential system to reduce backlash in electric vehicles. The control algorithm modulates the commanded torque’s rate of change based on the vehicle speed and zero-crossing torque.
Technical Paper

Prescan Extension Testing of an ADAS Camera

2023-04-11
2023-01-0831
Testing vision-based advanced driver assistance systems (ADAS) in a Camera-in-the-Loop (CiL) bench setup, where external visual inputs are used to stimulate the system, provides an opportunity to experiment with a wide variety of test scenarios, different types of vehicle actors, vulnerable road users, and weather conditions that may be difficult to replicate in the real world. In addition, once the CiL bench is setup and operating, experiments can be performed in less time when compared to track testing alternatives. In order to better quantify normal operating zones, track testing results were used to identify behavior corridors via a statistical methodology. After determining normal operational variability via track testing of baseline stationary surrogate vehicle and pedestrian scenarios, these operating zones were applied to screen-based testing in a CiL test setup to determine particularly challenging scenarios which might benefit from replication in a track testing environment.
Journal Article

Track, GoPro, and Prescan Testing of an ADAS Camera

2023-04-11
2023-01-0826
In order to validate the operation of advanced driver assistance systems (ADAS), tests must be performed that assess the performance of the system in response to different scenarios. Some of these systems are designed for crash-imminent situations, and safely testing them requires large stretches of controlled pavement, expensive surrogate targets, and a fully functional vehicle. As a possible more-manageable alternative to testing the full vehicle in these situations, this study sought to explore whether these systems could be isolated, and tests could be performed on a bench via a hardware-in-the-loop methodology. For camera systems, these benches are called Camera-in-the-Loop (CiL) systems and involve presenting visual stimuli to the device via an external input.
Technical Paper

A Simulation Tool for Virtual Validation and Verification of Advanced Driver Assistance Systems

2021-04-06
2021-01-0865
Due to the infeasibility of exhaustive on-road testing of Automated Vehicles (AVs) and vehicles with Advanced Driver Assistance Systems (ADAS), virtual methods for verification and validation of such vehicles have gained prominence. In order to incorporate the variability in the characteristics of test scenarios such as surrounding traffic, weather, obstacles, road network, infrastructure features, etc., as well as provide the option of varying the fidelities of subsystem models, this study discusses a modular software block-set for virtual testing of AV/ADAS controllers based on open source tools. The core concept is to co-simulate the traffic, vehicle dynamics, sensors, and the 3D scenes required for perception. This is achieved using SUMO (Simulation of Urban MObility, a microscopic road-network-based traffic generation tool) and Unreal Engine (for 3D traffic flow generation).
Technical Paper

Simulation Based Virtual Testing for Safety of ADAS Algorithms - Case Studies

2021-04-06
2021-01-0114
Automated Driving Systems (ADS) make the driving experience safer, more efficient, and comfortable by performing complex maneuvers, preempting potential risky situations, or taking over the driver’s tasks in critical situations. Innovation acceptance research for Advanced Driver Assistance Systems (ADAS) illustrates the increasing demand for safety and comfort as the two prime movers of the ADAS market. Since ADAS technologies have significant impact on human lives, extensive testing and validation throughout the design process is indispensable. Due to complexity of systems, cost of testing, and safety of test engineers, a significant chunk of ADAS calibration and validation needs to be done virtually. Although simulation-based verification and validation (V&V) is not new, the test descriptions, modeling and simulation framework are not yet well established. Off-the-shelf software tools have different architectures, simulation procedures, data standardizations, and tradeoffs.
Technical Paper

System Engineering of an Advanced Driver Assistance System

2019-04-02
2019-01-0876
Current Advanced Driver Assistance Systems (ADAS) often interact with the driver; aiding with either warnings or direct intervention. This work explores the development of an ADAS system to provide lane departure warning, forward collision warning, and a recommended following distance for a custom plug-in hybrid-electric vehicle. The system utilizes off-the-shelf hardware with in-house computer vision and sensor fusion algorithms to create a low-cost SAE Level 0 driver assistance system. The system utilizes a radar sensor as well as a camera to detect, classify, and track target vehicles. This work will illustrate the systems engineering methods used for outlining customer requirements, technical requirements, component selection, software development, simulation, vehicle fitment, and validation. Similar system engineering processes could be implemented for higher level SAE systems.
Technical Paper

Testing and Validation of a Belted Alternator System for a Post-Transmission Parallel PHEV for the EcoCAR 3 Competition

2017-03-28
2017-01-1263
The Ohio State University EcoCAR 3 team is building a plug-in hybrid electric vehicle (PHEV) post-transmission parallel 2016 Chevrolet Camaro. With the end-goal of improving fuel economy and reducing tail pipe emissions, the Ohio State Camaro has been fitted with a 32 kW alternator-starter belt coupled to a 119 kW 2.0L GDI I4 engine that runs on 85% ethanol (E85). The belted alternator starter (BAS) which aids engine start-stop operation, series mode and torque assist, is powered by an 18.9 kWh Lithium Iron Phosphate energy storage system, and controlled by a DC-AC inverter/controller. This report details the modeling, calibration, testing and validation work done by the Ohio State team to fast track development of the BAS system in Year 2 of the competition.
Technical Paper

Development of the Design of a Plug-In Hybrid-Electric Vehicle for the EcoCAR 3 Competition

2016-04-05
2016-01-1257
The design of a performance hybrid electric vehicle includes a wide range of architecture possibilities. A large part of the design process is identifying reasonable vehicle architectures and vehicle performance capabilities. The Ohio State University EcoCAR 3 team designed a plug-in hybrid electric vehicle (PHEV) post-transmission parallel 2016 Chevrolet Camaro. With the end-goal of reducing the environmental impact of the vehicle, the Ohio State Camaro has been designed with a 44-mile all-electric range. It also features an 18.9 kWh Li-ion energy storage system, a 119 kW 2.0L GDI I4 engine that runs on 85% ethanol (E85) fuel, a 5-speed automated manual transmission, and a 150 kW peak electric machine. This report details the design and modeling process followed by the Ohio State team during Year 1 of the competition. The process included researching the customer needs of the vehicle, determining team design goals, initial modeling, and selecting a vehicle architecture.
Technical Paper

Model and Controls Development of a Post-Transmission PHEV for the EcoCAR 3 Competition

2016-04-05
2016-01-1252
The Ohio State University EcoCAR 3 team is designing a plug-in hybrid electric vehicle (PHEV) post-transmission parallel 2016 Chevrolet Camaro. With the end-goal of reducing the environmental impact of the vehicle, the Ohio State Camaro has been designed to have a 44-mile all-electric range. The vehicle is to consist of an 18.9 kWh Li-ion energy storage system, a 119 kW 2.0L GDI I4 engine that runs on 85% ethanol (E85) fuel, a 5-speed automated manual transmission, and a 150 kW peak-power electric machine. This report details the model and controls development process followed by the Ohio State team during Year 1 of the EcoCAR 3 competition. The focus of the paper will be on overall development of a vehicle model, initial simulation results, and supervisory controls development. Finally, initial energy consumption results from the model and future improvements will be discussed.
Technical Paper

Plant Modeling and Software Verification for a Plug-in Hybrid Electric Vehicle in the EcoCAR 2 Competition

2015-04-14
2015-01-1229
The EcoCAR 2: Plugging into the Future team at The Ohio State University is designing a Parallel-Series Plug-in Hybrid Electric Vehicle capable of 44 miles of all-electric range. The vehicle features an 18.9-kWh lithium-ion battery pack with range extending operation in both series and parallel modes. This is made possible by a 1.8-L ethanol (E85) engine and 6-speed automated manual transmission. This vehicle is designed to drastically reduce fuel consumption, with a utility factor weighted fuel economy of 50 miles per gallon gasoline equivalent (mpgge), while meeting Tier II Bin 5 emissions standards. This paper details three years of modeling and simulation development for the OSU EcoCAR 2 vehicle. Included in this paper are the processes for developing simulation platform and model requirements, plant model and soft ECU development, test development and validation, automated regression testing, and controls and calibration optimization.
Technical Paper

Controls Development and Vehicle Refinement for a 99% Showroom Ready Parallel Through the Road Plug-In Hybrid Electric

2014-10-13
2014-01-2906
This paper details the control system development process for the University of Washington (UW) EcoCAR 2 team over the three years of the competition. Particular emphasis is placed upon the control system development and validation process executed during Year 3 of the competition in an effort to meet Vehicle Technical Specifications (VTS) established and refined by the team. The EcoCAR 2 competition challenges 15 universities across North America to reduce the environmental impact of a 2013 Chevrolet Malibu without compromising consumer acceptability. The project takes place over a three year design cycle, where teams select a hybrid architecture and fuel choice before defining a set of VTS goals for the vehicle. These VTS are selected based on the desired static and dynamic performance targets to balance fuel consumption and emissions with consumer acceptability requirements.
Technical Paper

Structuring a Hybrid Vehicle Supervisory Control System Simulink Model for Simpler Version Control with Multiple Software Developers

2014-04-01
2014-01-1923
This paper details the development process and model architecture used in the University of Washington's EcoCAR 2 hybrid supervisory controller. The EcoCAR 2 project challenges 15 universities across North America to create a hybrid vehicle that most effectively minimizes emissions and fuel consumption while still maintaining consumer acceptability. The supervisory controller for the University of Washington was designed to distribute torque to the various electric and combustion drive systems on a parallel though the road plug-in hybrid electric vehicle using Simulink and Stateflow. The graphical interface of Simulink offers some distinct advantages over text-based programming languages. However, there are also significant challenges posed by the software, particularly when several controls engineers are working in parallel on a large model with some type of version control.
Technical Paper

ESS Design Process Overview and Key Outcomes of Year Two of EcoCAR 2: Plugging in to the Future

2014-04-01
2014-01-1922
EcoCAR 2: Plugging in to the Future (EcoCAR) is North America's premier collegiate automotive engineering competition, challenging students with systems-level advanced powertrain design and integration. The three-year Advanced Vehicle Technology Competition (AVTC) series is organized by Argonne National Laboratory, headline sponsored by the U. S. Department of Energy (DOE) and General Motors (GM), and sponsored by more than 30 industry and government leaders. Fifteen university teams from across North America are challenged to reduce the environmental impact of a 2013 Chevrolet Malibu by redesigning the vehicle powertrain without compromising performance, safety, or consumer acceptability. During the three-year program, EcoCAR teams follow a real-world Vehicle Development Process (VDP) modeled after GM's own VDP. The EcoCAR 2 VDP serves as a roadmap for the engineering process of designing, building and refining advanced technology vehicles.
Technical Paper

Fabrication of a Parallel-Series PHEV for the EcoCAR 2 Competition

2013-10-14
2013-01-2491
The EcoCAR 2: Plugging into the Future team at the Ohio State University is designing a Parallel-Series Plug-in Hybrid Electric Vehicle capable of 50 miles of all-electric range. The vehicle features a 18.9-kWh lithium-ion battery pack with range extending operation in both series and parallel modes. This is made possible by a 1.8-L ethanol (E85) engine and 6-speed automated manual transmission. This vehicle is designed to drastically reduce fuel consumption, with a utility factor weighted fuel economy of 51 miles per gallon gasoline equivalent (mpgge), while meeting Tier II Bin 5 emissions standards. This report details the fabrication and control implementation process followed by the Ohio State team during Year 2 of the competition. The fabrication process includes finalizing designs based on identified requirements, building and assembling components, and performing extensive validation testing on the mechanical, electrical and control systems.
Technical Paper

The Importance of Maximizing Grid Electricity Usage in the Component Selection and Design of a Midsize PHEV

2013-04-08
2013-01-0548
The University of Washington EcoCAR2 team (UWEC2) is currently in the process of building a Plug-in Hybrid Electric Vehicle (PHEV) for the EcoCAR2 Challenge. This competition challenges 15 universities across North America to reduce the environmental impact of a 2013 Chevrolet Malibu without compromising consumer acceptability. In order to be competitive in EcoCAR2, grid electricity is relied on heavily and the use of the Utility Factor method presented in SAE J2841 - Utility Factor Definitions must be used to compare emissions and consumption results with traditional vehicle results. Powertrain simulation in Autonomie was performed to explore many different hybrid architectures. The simulation results were normalized using the Utility Factor method to reach final architecture and component decisions.
Technical Paper

Key Outcomes of Year One of EcoCAR 2: Plugging in to the Future

2013-04-08
2013-01-0554
EcoCAR 2: Plugging In to the Future (EcoCAR) is North America's premier collegiate automotive engineering competition, challenging students with systems-level advanced powertrain design and integration. The three-year Advanced Vehicle Technology Competition (AVTC) series is organized by Argonne National Laboratory, headline sponsored by the U. S. Department of Energy (DOE) and General Motors (GM), and sponsored by more than 28 industry and government leaders. Fifteen university teams from across North America are challenged to reduce the environmental impact of a 2013 Chevrolet Malibu by redesigning the vehicle powertrain without compromising performance, safety, or consumer acceptability. During the three-year program, EcoCAR teams follow a real-world Vehicle Development Process (VDP) modeled after GM's own VDP. The VDP serves as a roadmap for the engineering process of designing, building and refining advanced technology vehicles.
Journal Article

Design of a Parallel-Series PHEV for the EcoCAR 2 Competition

2012-09-10
2012-01-1762
The EcoCAR 2: Plugging into the Future team at the Ohio State University is designing a Parallel-Series Plug-in Hybrid Electric Vehicle capable of 50 miles of all-electric range. The vehicle features a 18.9-kWh lithium-ion battery pack with range extending operation in both series and parallel modes made possible by a 1.8-L ethanol (E85) engine and 6-speed automated manual transmission. This vehicle is designed to drastically reduce fuel consumption, with a utility factor weighted fuel economy of 75 miles per gallon gasoline equivalent (mpgge), while meeting Tier II Bin 5 emissions standards. This report details the rigorous design process followed by the Ohio State team during Year 1 of the competition. The design process includes identifying the team customer's needs and wants, selecting an overall vehicle architecture and completing detailed design work on the mechanical, electrical and control systems. This effort was made possible through support from the U.S.
Technical Paper

Development of a Parallel through the Road Plug-In Hybrid Electric Vehicle

2012-09-10
2012-01-1767
The University of Washington Advanced Vehicle Works team is currently in the process of designing Plug-in Hybrid Electric Vehicle (PHEV) for the EcoCAR2 Challenge. This competition challenges 15 universities across North America to reduce the environmental impact of a 2013 Chevrolet Malibu without compromising consumer acceptability. The architecture chosen by the team to address these goals is a Parallel Through The Road (PTTR) PHEV which provides all electric operation to displace petroleum usage, four wheel drive mode to improve utility performance for consumers, and effective charge-sustaining operation. The PTTR architecture is the lowest cost architecture to provide all of these benefits, and it does so without compromising safety performance of the platform.
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