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Objective: This study involved a number of different tests addressing theories for recliner and track release of front seats in rear impacts. It addresses the validity of the theories. Method: Several separate test series were conducted to address claims made about recliner and track release of front seats in rear impacts. The following theories were evaluated to see the validity of the issues: 1 Recliner teeth slipping with minimal damage to the teeth 2 Recliner teeth bypass by disengaging and re-engaging under load without damaging the teeth 3 Recliner shaft bending and torque releasing the recliners 4 Track release by heel loading 5 Track release with occupant load on the seat 6 Recliner handle rotation causing recliner release 7 Double pull body block tests Results: Many of the theories were found to be uncorroborated once actual test data was available to judge the merits of the issue raised. The laboratory tests were set-up to specifically address particular issues.

Purpose: This study presents cases of fracture-dislocation of the thoracic spine in extension during severe rear impacts. The mechanism of injury was investigated. Methods: Four crashes were investigated where a lap-shoulder-belted, front-seat occupant experienced fracture-dislocation of the thoracic spine and paraplegia in a severe rear impact. Police, investigator and medical records were reviewed, the vehicle was inspected and the seat detrimmed. Vehicle dynamics, occupant kinematics and injury mechanisms were determined in this case study. Results: Each case involved a lap-shoulder-belted occupant in a high retention seat with ≻1,700 Nm moment or ≻5.5 kN strength for rearward loading. The crashes were offset rear impacts with 40-56 km/h delta V involving under-ride or override by the impacting vehicle and yaw of the struck vehicle. In each case, the occupant's pelvis was restrained on the seat by the open perimeter frame of the seatback and lap belt.

Objective: A friction rollover test was conducted as part of a rollover sensing project. This study evaluates vehicle and occupant responses in the test. Methods: A flat dolly carried a Saab 9-3 sedan laterally, passenger-side leading to a release point at 42 km/h (26 mph) onto a high-friction surface. The vehicle was equipped with roll, pitch and yaw gyros near the center of gravity. Accelerometers were placed at the vehicle center tunnel, A-pillar near the roof, B-pillar near the sill, suspension sub-frame and wheels. Five off-board and two on-board cameras recorded kinematics. Hybrid III dummies were instrumented for head and chest acceleration and upper neck force and moment. Belt loads were measured. Results: The vehicle release caused the tires and then wheel rims to skid on the high-friction surface. The trip involved roll angular velocities >300 deg/s at 0.5 s and a far-side impact on the driver’s side roof at 0.94 s. The driver was inverted in the far-side, ground impact.

Objective: This study analyzes rear sled tests with a 95th% male and 5th% female Hybrid III dummy in various seating positions on ABTS (All Belt to Seat) seats in severe rear impact tests. Dummy interactions with the deforming seatback and upper body extension around the seat frame are considered. Methods: The 1st series involved an open sled fixture with a Sebring ABTS seat at 30 mph rear delta V. A 95th% Hybrid III dummy was placed in four different seating positions: 1) normal, 2) leaning inboard, 3) leaning forward and inboard, and 4) leaning forward and outboard. The 2nd series used a 5th% female Hybrid III dummy in a Grand Voyager body buck at 25 mph rear delta V. The dummy was leaned forward and inboard on a LeSabre ABTS or Voyager seat. The 3rd series used a 5th% female Hybrid III dummy in an Explorer body buck at 26 mph rear delta V. The dummy was leaned forward and inboard on a Sebring ABTS or Explorer seat.

Purpose: This study analyzes the effect of front seat performance on occupant injury in rear crashes where there is a 2nd row passenger seated behind the front occupant. Methods: The study was carried out for rear impact crashes in the 1991–2006 NASS-CDS. Only cases where there was a 2nd row occupant seated behind an occupied front seat were chosen. Serious injury (MAIS 3+F) was determined for the front and 2nd row occupants. The performance of the front seat was determined using eight NASS-CDS investigator categories, including no failure, seat failure of the adjuster, seatback or track-anchor and seat deformation by the occupant or intrusion. The rear crashes were subdivided into four severities (<15, 15–25, 25–45 and >45 mph). The risk for serious injury was determined for each category of seat performance. Next, individual cases were reviewed from the online NASS electronic files to better understand the determination of seat performance by the NASS-CDS investigators.

Motorized shoulder belt tensioning is a new automotive seatbelt technology which has shown promise to reduce automotive crash injuries. The current study was conducted to determine if the Hybrid III family of dummies is an appropriate biofidelic surrogate for studying motorized shoulder belt tensioning. The objective was to measure torso retraction time, torso position, torso velocity, internal resistive moment, changes in torso curvature and the center of rotation of torso extension during seatbelt tensioning for the Hybrid III family. A previous study developed a protocol and test fixture to measure the biomechanics of volunteers subject to quasi-static loading by a motorized shoulder belt tensioner. A fixture supported the occupant leaning forward and applied shoulder belt tension. Kinematics were quantified by analyzing the motion of reflective markers on the dummy using an eight camera digital video system. A three axis load cell measured internal resistance to extension.

This paper provides an overview of rollover crash safety, including field crash statistics, pre- and rollover dynamics, test procedures and dummy responses as well as a bibliography of pertinent literature. Based on the 2001 Traffic Safety Facts published by NHTSA, rollovers account for 10.5% of the first harmful events in fatal crashes; but, 19.5% of vehicles in fatal crashes had a rollover in the impact sequence. Based on an analysis of the 1993-2001 NASS for non-ejected occupants, 10.5% of occupants are exposed to rollovers, but these occupants experience a high proportion of AIS 3-6 injury (16.1% for belted and 23.9% for unbelted occupants). The head and thorax are the most seriously injured body regions in rollovers. This paper also describes a research program aimed at defining rollover sensing requirements to activate belt pretensioners, roof-rail airbags and convertible pop-up rollbars.

In this study, U.S. crash data was analyzed to better understand bounce-over rollovers. Crash data was reviewed to evaluate the distribution of bounce-over crashes and injuries, initiation objects and impact locations. In passenger cars, bounce-over crashes account for 8.4% of rollovers but involve 36.2% of the seriously injured belted drivers. Most bounce-overs are initiated by contact with narrow objects such as a pole, tree or barrier, or large objects such as a ditch or embankment. Contact often occurs in the front of the vehicle. After contact, the vehicle yaws and rolls, and serious injuries are often sustained to the head. Based on field data, a laboratory test was developed to simulate a narrow object bounce-over. The test consists of towing a vehicle laterally on a fixture towards a stationary, angled barrier resting in gravel. The moving fixture is decelerated and the vehicle is released. The vehicle front impacts the edge of the barrier, simulating a narrow object impact.

During the past decade, there has been a steady increase in studies addressing rollover crashes and injuries. Though rollovers are not the most frequent crash type, they are significant with respect to serious injury and interest in rollovers has grown with the introduction of SUVs, vans, and light trucks. A review of Occupant and Vehicle Responses in Rollovers examines relevant conditions for field roll overs, vehicle responses, and occupant kinetics in the vehicle. This book edited by Dr. David C. Viano and Dr. Chantal S. Parenteau includes 62 technical documents covering 15 years of rollover crash safety, including field crash statistics, pre- and rollover dynamics, test procedures and dummy responses.

In 1995, new seat specifications were adopted by GM to provide high retention and improve occupant safety in rear crashes. With more than five years of phase-in of high retention (HR) seats, an analysis of FARS was undertaken to determine the initial field performance of HR seats in preventing fatalities. The 1991-2000 FARS was sorted for fatal rear-impacted vehicles. Using a VIN decoder, GM vehicles with HR front seats were sorted from those with baseline (pre-HR) seats. The fatal rear-impacted vehicle crashes were subdivided into several groups for analysis: 1) single-vehicle rear impacts, 2) two-vehicle rear crashes involving light striking vehicles, and 3) two-vehicle crashes involving heavy trucks and tractor-trailers, and multi-vehicle (3+) rear crashes.

For several decades, there has been a debate on the safety merits of yielding and rigidized (stiff) seats. In 1995, GM adopted requirements for high retention seats and introduced a new generation of yielding seatbacks. These seats have the same stiffness as the yielding seats of the 1980s and early 1990s, but have a strong frame structure and recliners to substantially limit seatback rotation in severe rear crashes. The yielding behavior is given by compliance of the seat suspension across the side structures and an open perimeter frame, which allows the occupant to penetrate into the seatback. The purpose of this study is to compare the energy transfer characteristics and occupant dynamics of yielding and stiff seats in 35 km/h and 16 km/h rear crashes. Based on benchmarking tests, the stiff seatback is defined as one having a 40 kN/m stiffness in rearward loading by a Hybrid dummy.

Role of the Seat in Rear Crash Safety addresses the historic debate over seatback stiffness, energy absorbing yielding, occupant retention and whiplash prevention; and it provides a scientific foundation for the direction GM pursued in the development and validation of future seat designs. It also describes the multi-year research study into the role of the seat in rear crash safety - first by addressing the need for occupant retention in the more severe rear crashes; and then by addressing the needs for an adequately positioned head restraint and changes in the compliance of the seatback to lower the risks of the whiplash in low-speed crashes.

Crash-test-data on local longitudinal and shear stiffness of the vehicle front is needed to estimate impact severity from car deformation in offset or pole impacts, and to predict vehicle acceleration and compartment intrusion in car-to-car crashes. Repeated full frontal crash-tests were carried out with a load-cell barrier to determine the local longitudinal stiffness with increasing crush. Repeated off-set tests were run to determine shear stiffness. Two single high-speed tests (full frontal and offset) were carried out and compared to the repeated tests to determine the rate sensitivity of the front structure. Four repetitions at 33.4 km/h provided equivalent energy absorption to a single 66.7 km/h test, when rebound was considered. Power-train inertial effects were estimated from highspeed tests with and without power-train. Speed effects averaged 2% per [m/s] for crush up to power-train impact, and post-crash measurements were a reasonable estimate of front-structure stiffness.

Vehicle fleet downsizing has been discussed in Europe as an aspect to reduce fuel emissions. A recently developed mathematical model was used to study the individual effects of fleet mass distribution, impact speed reductions and inherent vehicle protection on average injury and fatality rates for downsized fleets. A baseline fleet of 700-2000 kg was downsized by a) reducing all vehicle masses by 10% or 20% and b) by removing all cars heavier than 1400 or 1200 kg. The results showed that the safety can be maintained if the vehicle masses are reduced proportionally to their original mass. A higher safety level can be achieved by removing the heavier vehicles. Traffic safety can be further enhanced by impact speed reductions or by improvements of restraint systems and vehicle compatibility.

In the early 1980's a series of tests was conducted simulating rear-end crashes. The tests demonstrated that a conventional automotive bucket seat adequately retains an unbelted dummy on the seat for rear-end impacts up to 6.4 m/s and 9.5 g severity. For this severity of impact the total rearward rotation of the seatback is less than 60° from the vertical and is associated with a normal acceleration of the dummy's chest into the seatback of up to 10 g. The tangential acceleration of the dummy, which may induce riding up the seat, was generally less than the normal component so that the occupant was prevented from sliding up the deflected seatback. The bucket seat provided adequate containment and control of occupant displacements for each of the initial seatback angles of 9°, 22°, and 35°.

This paper reviews issues relating to seats including design for comfort and restraint, mechanics of discomfort and irritability, older occupants, and low-back pain. It focuses on the interface between seating technology and occupant comfort, and involves a technical review of medical-engineering information. The dramatic increase in the number of features currently available on seats outreaches the technical understanding of occupant accommodation and ride comfort. Thus, the current understanding of seat design parameters may not adequately encompass occupant needs. The review has found many pathways between seating features and riding comfort, each of which requires more specific information on the biomechanics of discomfort by pressure distribution, body support, ride vibration, material breathability, and other factors. These inputs stimulate mechanisms of discomfort that need to be quantified in terms of mechanical requirements for seat design and function.

This paper covers the development of the General Motors Energy Absorbing Steering System beginning with the work of the early crash injury pioneers Hugh DeHaven and Colonel John P. Stapp through developments and introduction of the General Motors energy absorbing steering system in 1966. evaluations of crash performance of the system, and further improvement in protective function of the steering assembly. The contributions of GM Research Laboratories are highlighted, including its safety research program. Safety Car, Invertube, the biomechanic projects at Wayne State University, and the thoracic and abdominal tolerance studies that lead to the development of the Viscous Injury Criterion and self-aligning steering wheel.

Injury and disability associated with head (brain), neck (spinal cord) and facial injury account for 61.7% of the total societal Harm in the most recent estimate of motor-vehicle related crash injuries. This paper discusses the need for accurate information on translational and rotational acceleration of the head as the first step in critiquing the Head Injury Criterion (HIC) and other injury predictive methods, and developing a fuller understanding of brain and spinal cord injury mechanisms. A measurement system has been developed using linear accelerometers to accurately determine the 3D translational and rotational acceleration of the Hybrid III dummy head. Our concept has been to use the conventional triaxial accelerometer in the dummy's head to assess translational acceleration, and three rows of in-line linear accelerometers and a least squares analysis to compute statistical best-fits for the rotational acceleration about three orthogonal axes.

This paper contains a review of current information on biological structure, material properties and failure characteristics of bone, articular cartilage, ligament and tendon. The load-deformation response of biological tissues is presented with particular reference to the microstructure of the material. Although many of the tissues have been characterized as linear, elastic and isotropic materials, they actually have a more complicated response to load, which includes stiffening with increasing strain, inelastic yield, and strain rate sensitivity. Failure of compact and cancellous bone depends on the rate, type, and direction of loading. Soft biological tissues are vlscoelastie and exhibit a higher load tolerance with an increasing rate of loading. The paper includes a discussion on the basic principles of biomechanics and emphasizes material properties and failure characteristics of biological tissues subjected to impact loading.

Life threatening chest injury can involve partial or full tears of the aorta. Investigations of fatal injuries in automobile accidents indicate that aortic trauma occurs in 10-20% of the cases. The major sites of aortic trauma include the aortic isthmus, the root, and the aortic insertion at the diaphragm - all of which are points of aortic tethering. The biomechanics of the injury process involve stretching of the vessel from points of tethering and hydrodynamic increases in blood pressure, which stretch the tissue to failure at a strain of about 150%. The non-isotropic stretch response of aortic tissue is discussed with reference to the frequent transverse orientation of the laceration. Congenital and pathophysiological conditions also influence the failure characteristics of the tissue. The significant factors associated with traumatic injury of the aorta are discussed in this review paper which is based on published technical information.