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Technical Paper

Safety Development Trend of the Intelligent and Connected Vehicle

2020-04-14
2020-01-0085
Automotive safety is always the focus of consumers, the selling point of products, the focus of technology. In order to achieve automatic driving, interconnection with the outside world, human-automatic system interaction, the security connotation of intelligent and connected vehicles (ICV) changes: information security is the basis of its security. Functional safety ensures that the system is operating properly. Behavioral safety guarantees a secure interaction between people and vehicles. Passive security should not be weakened, but should be strengthened based on new constraints. In terms of information safety, the threshold for attacking cloud, pipe, and vehicle information should be raised to ensure that ICV system does not fail due to malicious attacks. The cloud is divided into three cloud platforms according to functions: ICVs private cloud, TSP cloud, public cloud.
Technical Paper

The Review of Present and Future Energy Structure in China

2019-04-02
2019-01-0612
Both the economy and energy demand increase rapidly in China. The government is facing severe problems from energy security, carbon emissions and environmental issues. The past trends and future plans of energy will have great influence on the transportation, construction and industry development. This paper summarizes the present and future energy structure in China. Conventional fossil energy, nuclear energy and renewable energy are all included. Electricity will account for more proportion in total energy consumption in the future, and the structure of electricity will be cleaner. That will promote the development of electric vehicles and the transformation of China’s automotive industry. The optimization of energy structure will accelerate the low-carbon development in China. China’s energy development will enter a new stage from the expansion of total quantity to the upgrading of quality and efficiency.
Technical Paper

Costs, Benefits and Range: Application of Lightweight Technology in Electric Vehicles

2019-04-02
2019-01-0724
The lightweight technology takes an important role in electric vehicle(EV) energy conservation domain, as lighter vehicle means less energy consumed under same condition. In this paper, the typical energy requirement in an NEDC cycle is investigated, and the relationship between lightweight rate and energy consumption reduction effectiveness is given. The benefit of lightweight to EV come from the less battery cost because of less energy requirement. For EVs, with less battery cost, a certain lightweight rate can be obtained with less total cost. On the other hand, if lightweight rate is very high, the battery cost won't be able to cover the lightweight cost. Besides, the relationship between driving range and battery capacity is discussed in this paper. It is found that there is a limitation of EV driving range, which is determined by the battery energy density.
Technical Paper

Fuel Economy Regulations and Technology Roadmaps of China and the US: Comparison and Outlook

2018-09-10
2018-01-1826
In order to address the increasing energy and environmental concerns, China and the US both launched the fuel economy regulations and aim to push the development of technology. In this study, the stringency of CAFC and CAFE regulations and the technology development of two countries are compared. Besides, the optimal technology pathways of America and automakers for the compliance of CAFE regulations are calculated based on the modified VOLPE model, and the results are used as reference for China. The results indicate that the annual regulation improvement rates of China is higher than America and the AIR of China 2015-2020 regulation reaches 6.2% and is the most stringent phase in 10 years from 2015 to 2025. From the perspective of technology, there are still big gaps between China and the US in the applications of advanced fuel saving technologies.
Technical Paper

Recycling-Based Reduction of Energy Consumption and Carbon Emission of China’s Electric Vehicles: Overview and Policy Analysis

2018-04-03
2018-01-0659
Electric vehicles maintain the fastest development in China and undertake the responsibility of optimizing energy consumption and carbon emission in the transportation field. However, from the entire life cycle point of view, although electric vehicles have a certain degree of energy consumption and carbon emission reduction in the use phase, they cause extra energy consumption and carbon emission in the manufacturing phase, which weakens the due environmental benefits to some extent. The recycling of electric vehicles can effectively address the issue and indirectly reduce the energy consumption and carbon emission in the manufacturing phase. China is setting up the recycling system and strengthening regulation force to achieve proper energy consumption and carbon emission reduction benefits of electric vehicles. Under the current electric vehicle recycling technologies, China can reduce about 34% of carbon emission in electric vehicle manufacturing phase.
Technical Paper

Structure Analysis and Cost Estimation of Hybrid Electric Passenger Vehicle and the Application in China Case

2018-04-03
2018-01-1131
Hybrid electric vehicle (HEV) is regarded as an important technology in solving the energy and environment crisis. In this paper, the HEV technology applied in passenger cars by major automotive OEMs such as Toyota, Honda, GM, Ford, Volkswagen, BMW are investigated. The configuration diagrams for each OEM are presented. Based on the architecture analysis, a classification is done according to similar structures and performances. Furthermore, a cost estimation methodology for HEV is presented based on the preliminary tear-down research done by Environment Protection Agency (EPA). Meanwhile, the logarithmic relationship between fuel consumption (FC) reduction and degree of hybridization (DOH) is discovered by investigating 30 different hybrid cars. Combining the cost estimation and relation between FC&DOH, the hybridization cost for cars to meet the FC regulations can be calculated.
Technical Paper

Reducing Greenhouse Gas Emissions by Electric Vehicles in China: the Cost-Effectiveness Analysis

2016-04-05
2016-01-1285
Compared with conventional vehicles, electric vehicles (EVs) offer the benefits of replacing petroleum consumption and reducing air pollutions. However, there have been controversies over greenhouse gas (GHG) emissions of EVs from the life-cycle perspective in China’s coal-dominated power generation context. Besides, it is in doubt whether the cost-effectiveness of EVs in China exceeds other fuel-efficient vehicles considering the high prices. In this study, we compared the life-cycle GHG emissions of existing vehicle models in the market. Afterwards, a cost model is established to compare the total costs of vehicles. Finally, the cost-effectiveness of different vehicle types are compared. It is concluded that the GHG emission intensity of EVs is lower than reference and hybrid vehicles currently and is expected to decrease with the improvement of the power grid.
Technical Paper

Closed-loop Control of Low Temperature Combustion Employing Ion Current Detecting Technology

2014-04-01
2014-01-1362
Based on high EGR rate, the low temperature combustion (LTC) has been studied widely, of which the application range is more extensive than the homogeneous charge compression ignition (HCCI) and premixed charge compression ignition (PCCI). As the high EGR rate would influence the condition of intake charge, it would also affect the combustion process and the HC emissions, thus the combustion stability of LTC would be lower than tradition diesel combustion. In this study, an ion current detecting technology was employed to explore the ion current at different EGR rates. Meanwhile, the combustion parameters were also investigated, which included the in-cylinder pressure and heat release rate. The CA50 and CAI50 were adopted as the phases of combustion and ion current, which respectively represented the crank angle of mid-point for the integrated heat release and integrated ion current. Then the correlation between CA50 and CAI50 was analysed.
Technical Paper

The Effects of CO, H2, and C3H6 on the SCR Reactions of an Fe Zeolite SCR Catalyst

2013-04-08
2013-01-1062
Selective Catalytic Reduction (SCR) catalysts used in Lean NOx Trap (LNT) - SCR exhaust aftertreatment systems typically encounter alternating oxidizing and reducing environments. Reducing conditions occur when diesel fuel is injected upstream of a reformer catalyst, generating high concentrations of hydrogen (H₂), carbon monoxide (CO), and hydrocarbons to deNOx the LNT. In this study, the functionality of an iron (Fe) zeolite SCR catalyst is explored with a bench top reactor during steady-state and cyclic transient SCR operation. Experiments to characterize the effect of an LNT deNOx event on SCR operation show that adding H₂ or CO only slightly changes SCR behavior with the primary contribution being an enhancement of nitrogen dioxide (NO₂) decomposition into nitric oxide (NO). Exposure of the catalyst to C₃H₆ (a surrogate for an actual exhaust HC mixture) leads to a significant decrease in NOx reduction capabilities of the catalyst.
Technical Paper

Optical and Infrared In-Situ Measurements of EGR Cooler Fouling

2013-04-08
2013-01-1289
The use of exhaust gas recirculation (EGR) in internal combustion engines has significant impacts on combustion and emissions. EGR can be used to reduce in-cylinder NOx production, reduce emitted particulate matter, and enable advanced forms of combustion. To maximize the benefits of EGR, the exhaust gases are often cooled with on-engine liquid to gas heat exchangers. A common problem with this approach is the build-up of a fouling layer inside the heat exchanger due to thermophoresis and condensation, reducing the effectiveness of the heat exchanger in lowering gas temperatures. Literature has shown the effectiveness to initially drop rapidly and then approach steady state after a variable amount of time. The asymptotic behavior of the effectiveness has not been well explained. A range of theories have been proposed including fouling layer removal, changing fouling layer properties, and cessation of thermophoresis.
Journal Article

Understanding the Dynamic Evolution of Cyclic Variability at the Operating Limits of HCCI Engines with Negative Valve Overlap

2012-04-16
2012-01-1106
An experimental study is performed for homogeneous charge compression ignition (HCCI) combustion focusing on late phasing conditions with high cyclic variability (CV) approaching misfire. High CV limits the feasible operating range and the objective is to understand and quantify the dominating effects of the CV in order to enable controls for widening the operating range of HCCI. A combustion analysis method is developed for explaining the dynamic coupling in sequences of combustion cycles where important variables are residual gas temperature, combustion efficiency, heat release during re-compression, and unburned fuel mass. The results show that the unburned fuel mass carries over to the re-compression and to the next cycle creating a coupling between cycles, in addition to the well known temperature coupling, that is essential for understanding and predicting the HCCI behavior at lean conditions with high CV.
Technical Paper

Modeling and Analysis of Microwave Regeneration Process in Wall-Flow Diesel Particulate Filter

2012-04-16
2012-01-1289
To meet more stringent emission regulations for diesel engines, diesel particulate filters (DPF) have been widely used for diesel engines. However, the DPF regeneration is a great challenge for fuel economy. In this paper, a mathematical model characterizing the microwave regeneration process of a wall-flow particulate filter is introduced to better understand the process. Based on this model, important parameters such as evolutions of the energy stream densities of microwaves, wall temperature, regeneration efficiency and the pressure drop in the filters, both cordierite and SiC, are investigated. These results can provide an important theoretical guide for optimizing and controlling the microwave regeneration process.
Technical Paper

Numerical Simulation on Spray Atomization and Fuel-Air Mixing Process in a Gasoline Direct Injection Engine

2012-04-16
2012-01-0395
Numerical simulation has been widely used in the engine development process to improve the development quality, especially in the area of in-cylinder flow and fuel evaporation. In this paper, a fuel spray model for a gasoline direct injection (GDI) engine, calibrated against spray visualization in a spray bomb, is developed to characterize the fuel spray atomization, vaporization, and interaction with in-cylinder air flow. With this model, fuel atomization and fuel-air mixing process are thoroughly analyzed at full load operating conditions at both low and high speeds. It is shown that fuel spray at high speed is deflected towards intake side, leading to limited wall wetting, piston wetting, and good vaporization, due to intensive tumble flow and high temperature. The results from the numerical simulation provide important guideline for the development of a GDI engine.
Technical Paper

A Visualization Test Setup for Investigation of Water-Deposit Interaction in a Surrogate Rectangular Cooler Exposed to Diesel Exhaust Flow

2012-04-16
2012-01-0364
Exhaust gas recirculation (EGR) coolers are commonly used in diesel engines to reduce the temperature of recirculated exhaust gases in order to reduce NOx emissions. The presence of a cool surface in the hot exhaust causes particulate soot deposition as well as hydrocarbon and water condensation. Fouling experienced through deposition of particulate matter and hydrocarbons results in degraded cooler effectiveness and increased pressure drop. In this study, a visualization test setup is designed and constructed so that the effect of water condensation on the deposit formation and growth at various coolant temperatures can be studied. A water-cooled surrogate rectangular channel is employed to represent the EGR cooler. One side of the channel is made of glass for visualization purposes. A medium duty diesel engine is used to generate the exhaust stream.
Technical Paper

An Online Crank-Angle-Resolved Mean-Value Combustion Model of Gasoline Engines Including Effects of Cycle Initial States

2012-04-16
2012-01-0129
Online combustion efficiency optimization in a variable-valve-timing (VVT) gasoline engine requires the real-time knowledge of in-cylinder pressure and its various derivatives. The in-cylinder pressure measurements, however, are still inapplicable to current light duty vehicles due to the high cost of fast pressure sensors. In this paper, an effective combustion model is developed to provide online prediction of crank-angle resolved (CAR) in-cylinder pressure evolution given five representative initial states at intake valve closing (IVC). The prediction of the combustion pressure is made by incorporating mean-value mass/energy flow models with the first law thermodynamics. To achieve real-time calculation for end-use engines, this paper improves the validity region of the existing mass/energy flow models while preserving their simplicity.
Technical Paper

Design of Engine Gear-Driven Mass Balance Unit and NVH Performance Optimization

2012-04-16
2012-01-0890
Extensive experimental and numerical investigations with respect to mass balance unit (MBU) were reported to improve the vibration and acoustic performance for inline 4-cylinder engine due to unbalanced inherent secondary order inertial forces. Design of gear-driven MBU with two parallel shafts and two gear pairs which was positioned beneath the crankshaft would be described in the paper. For the sake of compact package and reliable design, the driving gear ring of the system was shrink fitted onto the crankweb, and issues such as lubrication, strength, assembly were taken into account during design process. As a result, 93.66% of 2nd order mass force balance was achieved and2nd vibration level of engine was decreased remarkably. However, acoustical behavior was deteriorated due to gear impact and rattle at the engagement. Extra efforts were paid to solve the unpleasant noise through internal and external excitation optimizations.
Technical Paper

Estimation and Analysis of Crank-Angle-Resolved Gas Exchange Process of Spark-Ignition Engines

2012-04-16
2012-01-0835
Intake volumetric efficiency (VE) of a spark-ignition engine varies with valve timings, engine speeds, and manifold air loads. The existing approaches to reveal the underlying effects of these VE factors on instant valve flows remain complicated and expensive. In an effort to develop an applicable approach to analyze the detail valve flows, a naturally aspirated production engine with dual independent VVT was dynamometer-tested with fast in-cylinder pressure measurements and slow manifold pressure measurements. Both intake and exhaust valve flow was then reproduced using a new model, DQS model, in crank-angle resolution (CAR). One new flow mechanism, the flow wave subsidence, has been revealed to be one of the major drives of VE changes. We propose a dynamic quasi-steady (DQS) flow model to reproduce the valve flow profile from the measured pressure data. The DQS model features two manifold dynamics and a delay in the use of in-cylinder pressure measurements.
Journal Article

Evaluation of Diesel Oxidation Catalyst Conversion of Hydrocarbons and Particulate Matter from Premixed Low Temperature Combustion of Biodiesel

2011-04-12
2011-01-1186
Premixed low temperature combustion (LTC) in diesel engines simultaneously reduces soot and NOx at the expense of increased hydrocarbon (HC) and CO emissions. The use of biodiesel in the LTC regime has been shown to produce lower HC emissions than petroleum diesel; however, unburned methyl esters from biodiesel are more susceptible to particulate matter (PM) formation following atmospheric dilution due to their low volatility. In this study, the efficacy of a production-type diesel oxidation catalyst (DOC) for the conversion of light hydrocarbons species and heavier, semi-volatile species like those in unburned fuel is examined. Experimental data were taken from a high speed direct-injection diesel engine operating in a mid-load, late injection partially premixed LTC mode on ultra-low sulfur diesel (ULSD) and neat soy-based biodiesel (B100). Gaseous emissions were recorded using a conventional suite of analyzers and individual light HCs were measured using an FT-IR analyzer.
Technical Paper

Bridging the Gap between HCCI and SI: Spark-Assisted Compression Ignition

2011-04-12
2011-01-1179
Homogeneous charge compression ignition (HCCI) has received much attention in recent years due to its ability to reduce both fuel consumption and NO emissions compared to normal spark-ignited (SI) combustion. However, due to the limited operating range of HCCI, production feasible engines will need to employ a combination of combustion strategies, such as stoichiometric SI combustion at high loads and leaner burn spark-assisted compression ignition (SACI) and HCCI at intermediate and low loads. The goal of this study was to extend the high load limit of HCCI into the SACI region while maintaining a stoichiometric equivalence ratio. Experiments were conducted on a single-cylinder research engine with fully flexible valve actuation. In-cylinder pressure rise rates and combustion stability were controlled using cooled external EGR, spark assist, and negative valve overlap. Several engine loads within the SACI regime were investigated.
Technical Paper

Turbocharger Matching for a 4-Cylinder Gasoline HCCI Engine Using a 1D Engine Simulation

2010-10-25
2010-01-2143
Naturally aspirated HCCI operation is typically limited to medium load operation (∼ 5 bar net IMEP) by excessive pressure rise rate. Boosting can provide the means to extend the HCCI range to higher loads. Recently, it has been shown that HCCI can achieve loads of up to 16.3 bar of gross IMEP by boosting the intake pressure to more than 3 bar, using externally driven compressors. However, investigating HCCI performance over the entire speed-load range with real turbocharger systems still remains an open topic for research. A 1 - D simulation of a 4 - cylinder 2.0 liter engine model operated in HCCI mode was used to match it with off-the-shelf turbocharger systems. The engine and turbocharger system was simulated to identify maximum load limits over a range of engine speeds. Low exhaust enthalpy due to the low temperatures that are characteristic of HCCI combustion caused increased back-pressure and high pumping losses and demanded the use of a small and more efficient turbocharger.
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