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Technical Paper

Software-supported Processes for Aerodynamic Homologation of Vehicles

2024-07-02
2024-01-3004
Homologation is an important process in vehicle development and aerodynamics a main data contributor. The process is heavily interconnected: Production planning defines the available assemblies. Construction defines their parts and features. Sales defines the assemblies offered in different markets, where Legislation defines the rules applicable to homologation. Control engineers define the behavior of active, aerodynamically relevant components. Wind tunnels are the main test tool for the homologation, accompanied by surface-area measurement systems. Mechanics support these test operations. The prototype management provides test vehicles, while parts come from various production and prototyping sources and are stored and commissioned by logistics. Several phases of this complex process share the same context: Production timelines for assemblies and parts for each chassis-engine package define which drag coefficients or drag coefficient contributions shall be determined.
Technical Paper

Aerodynamics' Influence on Performance in Human-Powered Vehicles for Sustainable Transportation

2024-06-12
2024-37-0028
The issue of greenhouse gas (GHG) emissions from the transportation sector is widely acknowledged. Recent years have witnessed a push towards the electrification of cars, with many considering it the optimal solution to address this problem. However, the substantial battery packs utilized in electric vehicles contribute to a considerable embedded ecological footprint. Research has highlighted that, depending on the vehicle's size, tens or even hundreds of thousands of kilometers are required to offset this environmental burden. Human-powered vehicles (HPVs), thanks to their smaller size, are inherently much cleaner means of transportation, yet their limited speed impedes widespread adoption for mid-range and long-range trips, favoring cars, especially in rural areas. This paper addresses the challenge of HPV speed, limited by their low input power and non-optimal distribution of the resistive forces.
Technical Paper

The irrotational intensity: an efficient tool to understand the vibration energy propagation in complex structures using an FE Model.

2024-06-12
2024-01-2942
Although structural intensity was introduced in the 80's, this concept never found practical applications, neither for numerical nor experimental approaches. Quickly, it has been pointed out that only the irrotational component of the intensity offers an easy interpretation of the dynamic behavior of structures by visualizing the vibration energy flow. This is especially valuable at mid and high frequency where the structure response understanding can be challenging. A new methodolodgy is proposed in order to extract this irrotational intensity field from the Finite Element Model of assembled structures such as Bodies In White. This methodology is hybrid in the sense that it employs two distinct solvers: a dynamic solver to compute the structural dynamic response and a thermal solver to address a diffusion equation analogous to the thermal conduction built from the previous dynamic response.
Technical Paper

Model-Based Algorithm for Water Management Diagnosis and Control for PEMFC Systems for Motive Applications

2024-06-12
2024-37-0004
Water management in PEMFC power generation systems is a key point to guarantee optimal performances and durability. It is known that a poor water management has a direct impact on PEMFC voltage, both in drying and flooding conditions: furthermore, water management entails phenomena from micro-scale, i.e., formation and water transport within membrane, to meso-scale, i.e., water capillary transport inside the GDL, up to the macro-scale, i.e., water droplet formation and removal from the GFC. Water transport mechanisms through the membrane are well known in literature, but typically a high computational burden is requested for their proper simulation. To deal with this issue, the authors have developed an analytical model for the water membrane content simulation as function of stack temperature and current density, for fast on-board monitoring and control purposes, with good fit with literature data.
Technical Paper

Experimental Analysis of Force Recovery and Response Time using Strain Measurement Sensors in Stress Wave Force Balance

2024-06-01
2024-26-0451
Severe problem of aerodynamic heating and drag force are inherent with any hypersonic space vehicle like space shuttle, missiles etc. For proper design of vehicle, the drag force measurement become very crucial. Ground based test facilities are employed for these estimates along with any suitable force balance as well as sensors. There are many sensors (Accelerometer, Strain gauge and Piezofilm) reported in the literature that is used for evaluating the actual aerodynamic forces over test model in high speed flow. As per previous study, the piezofilm also become an alternative sensor over the strain gauges due to its simple instrumentation. For current investigation, the piezofilm and strain gauge sensors have mounted on same stress force balance to evaluate the response time as well as accuracy of predicted force at the same instant. However, these force balance need to be calibrated for inverse prediction of the force from recorded responses.
Technical Paper

Analysis for Effect of Angle of Attack on Coefficient of Lift of Wing Structure

2024-06-01
2024-26-0450
Dimensional optimization has always been a time consuming process, especially for aerodynamic bodies, requiring much tuning of dimensions and testing for each sample. Aerodynamic auxiliaries, especially wings, are design dependent on the primary model attached, as they influence the amount of lift or reduction in drag which is beneficial to the model. In this study CFD analysis is performed to obtain pressure counter of wings. For a wing, the angle of attack is essential in creating proper splits to incoming winds, even under high velocities with larger distances from the separation point. In the case of a group of wings, each wing is then mentioned as a wing element, and each wing is strategically positioned behind the previous wing in terms of its vertical height and its self-angle of attack to create maximum lift. At the same time, its drag remains variable to its shape ultimately maximizing the C L /C D ratio.
Technical Paper

Numerical Investigation of Aerodynamic Characteristics on a Blunt Cone Model at Various Angles of Attack under Hypersonic Flow Regimes

2024-06-01
2024-26-0446
The study of aerodynamic forces in hypersonic environments is important to ensure the safety and proper functioning of aerospace vehicles. These forces vary with the angle of attack (AOA) and there exists an optimum angle of attack where the ratio of the lift to drag force is maximum. In this paper, computational analysis has been performed on a blunt cone model to study the aerodynamic characteristics when hypersonic flow is allowed to pass through the model. The flow has a Mach number of 8.44 and the angle of attack is varied from 0º to 20º. The commercial CFD solver ANSYS FLUENT is used for the computational analysis and the mesh is generated using the ICEM CFD module of ANSYS. Air is selected as the working fluid. The simulation is carried out for a time duration of 1.2 ms where it reaches a steady state and the lift and drag forces and coefficients are estimated. The pressure, temperature, and velocity contours at different angles of attack are also observed.
Technical Paper

Elastomeric Swaging Finite Element Analysis Methodology to Evaluate Structural Integrity of Internal Swaged Joints

2024-06-01
2024-26-0428
In applications demanding high performance under extreme conditions of pressure and temperature, a range of Mechanically Attached Fittings (MAFs) is offered by various Multinational Corporations (MNCs). These engineered fittings have been innovatively designed to meet the rigorous requirements of the aerospace industry, offering a cost-effective and lightweight alternative to traditional methods such as brazing, welding, or other mechanically attached tube joints. One prominent method employed for attaching these fittings to tubing is through Internal Swaging, a mechanical technique. This process involves the outward formation of rigid tubing into grooves within the fitting. One of the methods with which this intricate operation is achieved is by using a drawbolt - expander assembly within an elastomeric swaging machine.
Technical Paper

Analytical and Experimental Evaluation of Seal Drag using Variety of Different Fluids

2024-06-01
2024-26-0423
The present study discusses about the determination of the Seal drag force in the application where elastomeric seal is used with metallic interface in the presence of different fluids. An analytical model was constructed to predict the seal drag force and experimental test was performed to check the fidelity of the analytical model. A Design of Experiment (DoE) was utilized to perform experimental test considering different factors affecting the Seal drag force. Statistical tools such as Test for Equal Variances and One way Analysis of Variance (ANOVA) were used to draw inferences for population based on samples tested in the DoE test. It was observed that Glycol based fluids lead to lubricant wash off resulting into increased seal drag force. Additionally, non-lubricated seals tend to show higher seal drag force as compared to lubricated seals. Keywords: Seal Drag, DoE, ANOVA
Technical Paper

A Comparative Study of RANS and Machine Learning Techniques for Aerodynamic Analysis of Airfoils

2024-06-01
2024-26-0460
It is important to accurately predict the aerodynamic properties for designing applications which involves fluid flows, particularly in the aerospace industry. Traditionally, this is done through complex numerical simulations, which are computationally expensive, resource-intensive and time-consuming, making them less than ideal for iterative design processes and rapid prototyping. Machine learning, powered by vast datasets and advanced algorithms, offers an innovative approach to predict airfoil characteristics with remarkable accuracy, speed, and cost-effectiveness. Machine learning techniques have been applied to fluid dynamics and have shown promising results. In this study, machine learning model called the back-propagation neural network (BPNN) is used to predict key aerodynamic coefficients of lift and drag for airfoils.
Standard

Titanium Alloy Bars, Forgings and Forging Stock, 6.0Al - 6.0V - 2.0Sn, Solution Heat Treated and Aged

2024-04-25
CURRENT
AMS6935D
This specification covers a titanium alloy in the form of bars up through 4.000 inches (101.60 mm) in nominal diameter or least distance between parallel sides, inclusive, forgings of thickness up through 4.000 inches (101.60 mm), inclusive, with bars and forgings having a maximum cross-sectional area of 32 square inches (204.46 cm2), and stock for forging of any size (see 8.6).
Standard

Titanium Alloy Bars, Forgings, and Flash-Welded Rings, 5Al - 2.5V - 4Sn - 1Co - 0.8Fe Annealed

2024-04-25
CURRENT
AMS6903
This specification covers a titanium alloy in the form of bars, forgings, and flash-welded rings up through 12.000 inches (304.80 mm), inclusive, in diameter or least distance between parallel sides, and stock of any size for forging or flash-welded rings. Bars, forgings, and flash-welded rings with a nominal thickness of 3.000 inches (79.20 mm) or greater shall have a maximum cross-sectional area of 113 square inches (729 cm2) (see 8.5).
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