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Design for Manufacturing & Assembly

Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes.  Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes.  This course will include information on how DFM+A fits in with QFD, Concurrent Engineering, Robust Engineering, and other disciplines.
Training / Education

Powertrain Product Development for Electrified Vehicles

This course is offered in China only and presented in Mandarin Chinese. The course materials are bilingual (English and Chinese). Transmission and driveline products for new energy vehicles are different in many aspects from their counterparts in traditional vehicles. Participants will have a chance to develop in-depth, practical, and hands-on knowledge regarding system configuration, key subsystems and components design, system control, testing, design verification, and so forth. Common problems such as reliability, durability, NVH as well as related technology trends will be addressed from an engineer's viewpoint.
Training / Education

The Principles and Applications of Powertrain Controls for the New Energy Vehicles

课程概述 Powertrain controls for NEVs are one of the most complex and highly confidential areas of NEV research and development.  This two-day course takes the seemingly complicated field of NEV powertrain controls and summarizes it into a few basic principles.  The latest and most popular NEV powertrains are also reviewed to illustrate these principles and the controls strategies used.  对于新能源汽车来说,动力总成控制一直以来都是最复杂的和高度机密的领域之一。在这两天的课程中,我们将把看似复杂的动力总成控制系统总结出几条基本规则,同时,通过对当今其他车型动力控制系统的案例分析,来把这些规则和原理进行融会贯通。
Training / Education

Product Development for AV and EV Reliability

According to NHTSA, there were 932 vehicle recalls in the United States in 2022, affecting approximately 31 million vehicles; 39 electric vehicle recalls affecting more than 1.3 million vehicles, and 56 ADAS recalls affecting more than 4.7 million vehicles. Furthermore, Warranty Week reports that Worldwide Auto Manufacturers allocated a total of $54.7 billion for future warranty repairs or $670 per vehicle sold in 2022. 2023 Consumer Report indicates that Electrical Vehicles have 79% more reliability issues than ICE vehicles.
Training / Education

Euro NCAP’s New Rating Scheme – 2026 & Beyond

SAE International will host a series of webinars that will cover the recently published and completely new Euro NCAP Rating Scheme for 2026 and beyond. This rating scheme supports the Euro NCAP Vision 2030 Roadmap. e-Learning coming soon!
Training / Education

MBSE Design and Development

In today's complex engineering landscape, effective systems engineering is essential for ensuring the success of projects across various industries. The MBSE Design and Development training course offers a comprehensive exploration of Model-Based Systems Engineering (MBSE) principles and practices, providing participants with the technical knowledge and practical skills needed to excel in modern systems engineering. This course serves as a bridge from traditional systems engineering approaches to contemporary systems modeling methodologies.
Training / Education

Autonomous Vehicle System and Control Architecture

This 4-week virtual-only experience is conducted by leading experts in the autonomous vehicle industry and academia. You’ll develop an understanding of the fundamentals of AV architecture, including mechatronics, kinematics, and the sense-think-act framework in autonomous systems. The course builds a connection for how robotics are used in autonomous vehicles and provides you with demonstrations, procedures, and the skills necessary to program a robot with basic commands using the Robot Operating System (ROS).
Training / Education

Sensors and Perception for Autonomous Vehicle Development

This 4-week virtual-only experience, conducted by leading experts in the autonomous vehicle industry and academia, provides an in-depth look at the most common sensor types used in autonomous vehicle applications. By reviewing the theory, working through examples, viewing sensor data, and programming movement of a turtlebot, you will develop a solid, hands-on understanding of the common sensors and data provided by each. This course consists of asynchronous videos you will work through at your own pace throughout each week, followed by a live-online synchronous experience each Friday. The videos are led by Dr.
Training / Education

Emissions-Related OBD Systems A Design Overview

This course is designed to provide an overview of the fundamental design objectives and the features needed to achieve those objectives for generic on-board diagnostics. The basic structure of an on-board diagnostic will be described along with the system definitions needed for successful implementation.
Training / Education

Aerospace Program Management - It's More than Scheduling and Delivery

Effective and efficient management of today's complex and integrated programs requires both the refinement of interpersonal and basic leadership skills as well as the application of appropriate technologies and tools.  This course is intended to introduce basic program management skills and techniques to first-line and mid-level leaders to help them comfortably and confidently assume their role and to aid in assuring program success.
Training / Education

Design Considerations for Hydraulically Powered Fly-By-Wire Flight Control Actuation Systems

This four-hour short course will present an overview of hydraulically powered flight control actuation systems used on fly-by-wire aircraft, covering both military and commercial applications. The scope this course covers the issues related to the mechanical design of actuators themselves, as well as their control electronics. Additionally, this course will provide participants an overview of the design considerations behind these flight control actuation systems.
Training / Education

Automated Systems for Aerospace and Space Applications

Pressure on costs and budgets makes automating processes within the aerospace and space industries necessary. Misunderstandings about reductions to these complex systems can result in the improper application of these systems, often leading to poor outcomes and project failure. This course introduces the components of automation critical to the practice of acquiring, installing, and maintaining automation. The instructor presents the types, components, operation, application, cost benefits, laws, strengths, and limitations of automation.
Training / Education

Power Electronics for Mechanical Engineers

This 4-hour short course provides an overview of Power Electronics (PE) in use in modern transport aircraft. This course includes the context, principles, design drivers, and the main PE components of various flight applications, including those for harsh environments. This course is designed to deliver and demystify the basic theories and best practices of mechanical, electronics, thermal management, safety, reliability and maintainability disciplines. In addition, future trends in Power Electronics will be discussed.
Training / Education

Creating and Managing a Product Compliance Program

This two-day course presents a process development methodology that can be used repeatedly as new compliance requirements emerge.  You will learn best practices in creating a compliance program for your products and markets, and how to use this program at all stages of product development and production.  Sample spreadsheets will be used to demonstrate tailoring the program to your product, your markets, and your organization.  A properly managed compliance program simplifies the certification or approval of your product, and ensures that you regularly apply and document good engineering practices for product safety and reliability.
Training / Education

Aircraft Hydraulic Pumps and Motors - Application, Design and Integration

This 4-hour short course offers an overview of aircraft hydraulic pumps focusing on their application in hydraulic systems, design and performance characteristics, and integration issues. These topics will examine the various pump technologies available for aircraft system applications, their design, performance and operational characteristics and limitations, and discusses the challenges and lessons learned in the integration of pumps in hydraulic systems.
Training / Education

Design and Process Failure Modes and Effects Analysis (FMEA)

This course covers the five types of FMEAs with emphasis on constructing  Design and Process FMEAs. Each column of the FMEA document will be clearly explained using an actual FMEA example.  The course covers various methods for identifying failure modes, effects and causes with special attention given to severity, occurrence, and detection tables and how to develop effective recommended actions strategies.  Throughout the class, participants will be involved in exercises/actual projects that demonstrate and incorporate direct application of learned principles.
Training / Education

Automotive NVH Analysis and Control

This course is offered in China only and presented in Mandarin Chinese. The course materials are bilingual (English and Chinese). The course introduces the basic knowledge of vehicle noise and vibration, provides the analysis and control methods for noise and vibration sources, and transfer paths, and describes the occupants' responses and control. The course is specially designed for NVH engineer and related graduate participants. The course combines the NVH theory and engineering practices. After finishing the course, the students will deeply understand the mechanism of NVH and promote their capacity to solve engineering problems. 
Training / Education

Fundamentals of Fatigue Analysis

Fatigue is a structural failure mode that must be recognized and understood to develop products that meet life cycle durability requirements. In the age of lightweighting, fatigue strength is an important vehicle design requirement as engineers struggle to meet stringent weight constraints without adversely impacting durability. This technical concept course introduces the fatigue failure mode and analysis methods. It explains the physics of material fatigue, including damage accumulation that may progress to product failure over time, and it provides the needed foundation to develop effective fatigue prediction capabilities.
Training / Education

FAA/EASA Certification, Methods of Compliance for 29.865 External Loads

Certifying an aircraft, part or appliance can be challenge. The FAA/EASA procedures can be frustrating and a maze of rules, policy and guidance. Understanding the process and procedures can provide you with a competitive edge and reduce your time obtaining a Certification approval. This course provides an overview of the Federal Aviation Administration (FAA) and European Aviation Safety Agency (EASA) policies, guidelines and requirements leading to Type and Supplemental Type airworthiness approvals. This course has a focus on 29.865 External loads to include hoists, belly-mounted external structure and cargo hook loads.
Training / Education

FAA/EASA Certification, Methods of Compliance for 29.801 Ditching

Certifying an aircraft, part or appliance can be a challenge.  The FAA/EASA procedures can be frustrating and a maze of rules, policy and guidance. Understanding the process and procedures can provide you with a competitive edge and reduce your time obtaining a Certification approval. This course provides an overview of the Federal Aviation Administration (FAA) and European Aviation Safety Agency (EASA) policies, guidelines and requirements leading to Type and Supplemental Type airworthiness approvals. This course has a focus on 29.801 Ditching and EASA 29.802 Emergency Flotation.
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