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Book

Honda R&D Technical Review April 2020

2020-04-01

Honda R&D Technical Review is a periodical containing research papers related to Honda R&D Center activities worldwide that cover automobile, motorcycle, power products, aircraft engine, and other fundamental technologies. Honda Motor offers a book for the April 2020 issue with 71 pages containing 8 papers focusing on the following latest topics: Study of Seat for Reduction of Stress of Sitting with Consideration of Influence of Physical Characteristics Mechanism of Light Weight Sound Insulation Material Using Thin-film Cells Development of Water- and Oil-repellent Fabric Considering Durability of Automotive Seat Fabric

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Automobile Wheel Alignment and Wheel Balancing

2021-12-22

With over thirty years of experience in the design, development, and patenting of some products in the field of wheel alignment, the author shares his knowledge on the importance of wheel maintenance to the overall performance of a vehicle. From the ancient bullock carts to chariots to automobiles, wheels have undergone many changes to serve the purpose of mankind's mobility. Mobility is inevitable in today's life. A world without wheels is unimaginable. Every vehicle owner expects his tires to last longer and perform better. But improper wheel alignment and wheel balancing can drastically impact the wear and tear on a tire. This book walks the readers through the basics to techniques for wheel alignment on light vehicles, commercial vehicles, and trailers. In addition, illustrations present various types of tire wear and the cause of each. Finally, the author delves into tire safety from understanding how air pressure effects a tire to the importance of tire rotation.

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Design Practices: Passenger Car Automatic Transmissions

2012-05-22

Since the mid-20th Century, automatic transmissions have benefited drivers by automatically changing gear ratios, freeing the driver from having to shift gears manually. The automatic transmission's primary job is to allow the engine to operate in its speed range while providing a wide range of output (vehicle) speeds automatically. The transmission uses gears to make more effective use of the engine's torque and to keep the engine operating at an appropriate speed. For nearly half a century, Design Practices: Passenger Car Automatic Transmissions has been the “go-to” handbook of design considerations for automatic transmission industry engineers of all levels of experience. This latest 4th edition represents a major overhaul from the prior edition and is arguably the most significant update in its long history. In summary, the authors have put together the most definitive handbook for automatic transmission design practices available today.

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Fatigue and Durability of Structural Materials

2006-03-01

This book explains how mechanical material behavior relates to the design of structural machine components. The major emphasis is on fatigue and failure behavior using engineering models that have been developed to predict, in advance of service, acceptable fatigue and other durability-related lifetimes. Information covers broad classes of materials used for high-performance structural applications such as aerospace components, automobiles, and power generation systems. Coverage focuses on metallic materials but also addresses unique capabilities of important nonmetals.

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Automobile Design

1992-02-01

This book takes an in-depth look at the lives, personalities, and technical achievements of 12 preeminent engineers who made significant and lasting contributions to the design and development of the automobile over the last century. From early pioneers such as Amedee Bollee pere, whose first steam-driven vehicle took the road in 1878, to more recent innovators such as Colin Chapman, pace-setter of the Grand Prix scene, Automobile Design presents twelve penetrating design and character studies that will fascinate all automobile enthusiasts and historians. Other early pioneers covered include: Frederick Lanchestser Henry M. Leland Hans Ledwinka Marc Birkigt Ferdinand Porsche Harry Miller Vittorio Jano Gabriel Voisin Alec Issigonis Dante Giacosa, et. al.

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Fatigue and Durability of Metals at High Temperatures

2009-07-01

From concept to application, Fatigue and Durability of Metals at High Temperatures describes the method of strain-range partitioning for analyzing time-dependent fatigue. Creep (time-dependent) deformation is first introduced for monotonic and cyclic loading. Multiple chapters then discuss strain-range partitioning in details for multi-axial loading conditions and how different loading permutations can lead to different micro-mechanistic effects. The total-strain method of strain-range partitioning (SRP) is described, which is a methodology that sees use in several industries.

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Electric Motors for Hybrid and Pure Electric Vehicles 2015-2025: Land, Water, Air

2014-11-01

The electric vehicle business will approach a massive $500 billion in 2025 with the traction motors segment capturing over $25 billion. Traction motors propelling land, water and air vehicles along can consist of one inboard motor or - an increasing trend - more than one near the wheels, in the wheels, in the transmission or ganged to get extra power. Complex trends in this industry are explained with this updated report, and future winning suppliers are identified alongside market forecasts. The information is especially important as hybrid vehicles may have the electric motor near the conventional engine or its exhaust, and this may mean they need to tolerate temperatures never before encountered in pure electric vehicles. Motors for highly price-sensitive markets such as electric bikes, scooters, e-rickshaws and micro EVs avoid the price hikes of neodymium and other rare earths in the magnets.

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Factory Man

2009-02-16

Factory Man is about James Harbour and the epic struggle of the U.S. auto industry to catch up to Japan in quality and productivity. Harbour is a former manufacturing executive who, partly by chance, became the first U.S. expert to study Toyota's operations in Japan. Harbour's consulting firm, Harbour & Associates has gained worldwide recognition for its annual public studies of factory productivity. The Harbour Report is the essential annual scorecard of who is winning the productivity race in the U.S. In 1981, Harbour reported that Toyota could offer a small car for sale in the U.S. at a production cost of $1,500-$1,700 less than the Detroit automakers at that time, a cost advantage of about 30 percent. The impact on Detroit was atomic, and launched the painful, historic effort by the Big Three to catch up, which continues today. James Harbour's story, blunt and accessible, includes a detailed description of how Detroit went astray, beginning right after World War II.

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Automated/Mechanized Drilling and Countersinking of Airframes

2013-05-07

Modern aircraft manufacturing involves drilling and countersinking hundreds of thousands to millions of holes. Doing this work by hand accounts for 65% of the cost of airframe assembly, 85% of the quality issues, and 80% of the lost time due to injuries. Automated drilling and countersinking replaces traditional hand methods and involves using numeric control machinery to drill and countersink a finished hole “one shot” (drilling a finished hole without using pilot holes or tool changes). This is a proven cost reducing technology that improves quality where it has been applied successfully. The focus of this book is on automating the process of drilling and countersinking holes during airframe manufacturing.

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The Future of Airplane Factory: Digitally Optimized Intelligent Airplane Assembly

2019-05-28

The Future of Airplane Factory: Digitally Optimized Intelligent Airplane Factory defines the architecture, key building blocks, and roadmap for actualizing a future airplane factory (FAF) that is digitally optimized for intelligent airplane assembly. They fit and integrate with other FAF building blocks that aggregate to a Digitally Optimized Intelligent Airplane Factory (DOIAF). The word "intelligent" refers to the ability of a system to make right decisions and take right action in the highly dynamic and fluid environment of the modern airplane manufacturing space. The event-driven dynamics inherent in the complexity of this environment drive the need for expert knowledge which resides in intelligence systems incorporating the experience of experts. Expert knowledge need not be smart, brilliant, or possess genius as long as the outcomes are derived from right decisions resulting in right actions-applied rapidly to sustain an optimized factory enterprise.

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Innovations in Automotive and Aerospace Assembly

2018-03-23

Up until the last two decades, aluminum in airplanes and steel in automobiles were the primary materials used to produce these two complex machines. These metal-to-metal assemblies, and specifically the same-type metal-to-metal assemblies, have resulted in distinct manufacturing process advantages over decades of production. However, advances in material types have driven manufacturing to adapt and align the fabrication and assembly processes to continue to facilitate a quality product that is reliable, can be manufactured at a price point that is affordable and be manufactured in quantities that can be widely distributed. Dissimilar metal and composite material assemblies are now requiring highly complex manufacturing processes. Innovations in Automotive and Aerospace Assembly addresses how these new, disruptive materials usage are changing the manufacturing and production processes for the transportation industries.

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Automotive Vehicle Assembly Processes and Operations Management

2017-01-30

Proven technologies and processes are explored in this examination of modern automotive manufacturing. Fundamentals and applications, as well as new advances are discussed as the author bridges the gap between academic research and industrial practice. Having held positions as both a University Professor and as a Lead Engineering Specialist in industry, the author presents a concise understanding that reflects both technical and managerial perspectives with the aim of providing improvement through practical methods. Each chapter includes review questions and research topics, and, in addition, analysis problems are often included that comprehensively address: • Automotive Industry and Competition • Manufacturing Operations • Joining and Paint Processes • Production Operations and Quality Management • Performance Improvement Directly extracted and summarized from automotive manufacturing practices, this book serves as a fundamental manual.

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The Romance of Engines

1997-05-01

This book examines the development of the engine from a historical perspective. Originally published in Japanese, The Romance of Engines' English translation offers readers insight into lessons learned throughout the engine's history. This book belongs on the bookshelves of all engine designers, engine enthusiasts, and automotive historians. Topics covered include: Newcomen's Steam Engine The Watt Steam Engine Internal Combustion Engine Nicolaus August Otto and His Engine Sadi Carnot and the Adiabatic Engine Radial Engines; Piston and Cylinder Problems Engine Life Problem of Cooling Engine Compartments Knocking; Energy Conservation Bugatti; Volkswagon Rolls Royce Packard Daimler-Benz DB601 Engine and more!

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Automotive Carbon Fiber Composites

2011-11-29

The development of new materials that are technically and economically viable is no small endeavor. The risks, costs, and time involved in research are usually so high that only governments or private consortia can bear them. And so it has been with the trajectory of carbon fiber reinforced composites, which are capable of providing the lightweighting needed for fuel efficiency, and the mechanical strength required for safety. After a long development cycle, this material is now being widely used by the military, in commercial aircraft, and in the automotive industry. Automotive Carbon Fiber Composites: From Evolution to Implementation, written by Dr. Jackie Rehkopf, senior researcher at Plasan Carbon Composites, gives a high-level summary on carbon reinforced fiber composites specific to the automotive industry in today’s market and its vision for the next 5 to 10 years.

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Design of Racing and High-Performance Engines 2004-2013

2013-02-12

This compendium is an update to two best-selling editions published by SAE International in 1995 and 2003. Editor Doug Fehan has assembled a collection of technical papers from the SAE archive that will inspire readers to use race engine development as an important tool in the future of transportation. He focuses on several topics that are important to future race engine design: electrification, materials and processes, and improved technology. Today’s electric hybrid vehicles and kinetic energy recovery systems embody what inventors envisioned in the early 1900s. First employed in trams and trains of that era, the technology was almost forgotten until racers resurrected their version in 2009 F-1 racing. The automotive industry has long admired the aircraft industry’s use of lightweight metals, advanced finishing processes, and composites. The use of these materials and processes has helped reduce overall mass and, in turn, improved speed, performance, and reliability of race engines.

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Advances in Aircraft Landing Gear and Advances in Aircraft Brakes and Tires

2015-09-10

This set is comprised of two titles, Advances in Aircraft Landing Gear and Advances in Aircraft Brakes and Tires both edited by Robert Kyle Schmidt, a mechanical engineer and known expert in this subject. Advances in Aircraft Landing Gear is a collection of eleven hand-picked technical papers focusing on the significant advancements that have occurred in this field concerning numeric modeling, electric actuation, and composite materials. Advances in Aircraft Brakes and Tires focuses on the aircraft’s interface with the ground – through its wheels, tires and brakes – a critical part of a safe and reliable operation. It presents a selection of the most relevant papers published by SAE International on these matters in the past fifteen years.

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Aluminum Auto-Body Joining

2015-11-11

Fusing aluminum in a multi-material lightweight vehicle is presented via studies on joining dissimilar materials, joining methods, and the performance of the joined materials. The use of aluminum offers a material that embodies properties to meet new standards as the automotive industry continues to pursue improvements in fuel efficiency and emissions. Aluminum’s strength, light weight, and corrosion resistance offers manufacturers a material alternative to steel and an additional material, which has long been known in the industry, to be employed in automotive construction. Topics of technical interest include: • Forming • Galvanic Corrosion • Welding, Fastening, Bonding • Maximizing Weight Benefits Production of strong, lightweight structures will contribute significantly to automobile manufacturers meeting mandated fuel economy standards, as well as customer preferences for utility, comfort, and safety.

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Advances in Aircraft Brakes and Tires

2015-08-24

An aircraft’s interface with the ground—through its wheels, tires, and brakes—is critical to ensure safe and reliable operation, demanding constant technology development. Significant advancements have occurred with almost all civil airliners entering service with radial tires, and with the Boeing 787 having entered service in 2011 with electrically actuated carbon-carbon brakes. This book is divided into three sections: tires, control systems, and brakes, presenting a selection of the most relevant papers published by SAE International on these matters in the past fifteen years. They have been chosen to provide significant interest to those engineers working in the landing gear field. With almost all current large civil aircraft (and many smaller aircraft) opting exclusively for carbon-carbon brakes, a number of papers addressing the challenges of this technology are included. Papers touching on tire behavior and papers discussing brake control strategies are provided.

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Managing Aerospace Projects

2017-09-12

Over the next twenty years, the role and contributions of successfully managed projects will continue to grow in importance to aerospace organizations, especially considering the demands of emerging markets. The accompanying challenges will be how to effectively reduce product and process cost where known (incremental) and unknown (transformational) technological innovation is required. Managing Aerospace Projects brings together ten seminal SAE technical papers that support the vision of a more holistic and integrated approach to highly complex projects. Using the concept of project management levers, Dr.

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Glass Engineering: Design Solutions for Automotive Applications

2014-04-07

The art and science of glass engineering, specifically applied to automotive projects, are not at all commonplace. Although windshields, side and backlites seem to be obvious parts of any car, truck, or bus, designing, sourcing, and manufacturing them are unique challenges. From the business perspective, cost control makes the choice of the ideal supplier a vital decision, greatly impacting availability and production. From the technical standpoint, the most creative designs can be rendered impractical due to regulations, lack of economies of scale, or convoluted logistics. Glass Engineering: Design Solutions for Automotive Applications tackles all these variables using a no-nonsense, step-by-step approach. Written by Lyn R. Zbinden, a mechanical engineer and glass specialist, this book narrows the gap between the reader and a technical subject by using language that is easy to understand, a good variety of examples, and a series of invaluable reference design tables.