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Technical Paper

Design Analysis of High Power Density Additively Manufactured Induction Motor

2016-09-20
2016-01-2061
Induction machines (IM) are considered work horse for industrial applications due to their rugged, reliable and inexpensive nature; however, their low power density restricts their use in volume and weight limited environments such as an aerospace, traction and propulsion applications. Given recent advancements in additive manufacturing technologies, this paper presents opportunity to improve power density of induction machines by taking advantage of higher slot fill factor (SFF) (defined as ratio of bare copper area to slot area) is explored. Increase in SFF is achieved by deposition of copper in much more compact way than conventional manufacturing methods of winding in electrical machines. Thus a design tradeoff study for an induction motor with improved SFF is essential to identify and highlight the potentials of IM for high power density applications and is elaborated in this paper.
Journal Article

ERRATUM

2017-09-17
2017-01-2520.1
This is a errata for 2017-01-2520.
Journal Article

Safe and Secure Software Updates Over The Air for Electronic Brake Control Systems

2016-09-18
2016-01-1145
Vehicle manufacturers are suffering from increasing expenses for fixing software issues. This fact is mainly driving their desire to use mobile communication channels for doing Software Updates Over The Air (SOTA). Software updates today are typically done at vehicle service stations by connecting the vehicles’ electronic network via the On Board Diagnostic (OBD) interface to a service computer. These operations are done under the control of trained technicians. SOTA means that the update process must get handled by the driver. Two critical aspects need to get considered when doing SOTA at Electronic Brake Control (EBC) systems. Both will determine the acceptance of SOTA by legal authorities and by the passengers: The safety and security of the vehicle The availability of the vehicle for the passengers The security aspect includes the necessity to protect the vehicle and the manufacturers IP from unwanted attacks.
Technical Paper

Optimizing Seat Belt and Airbag Designs for Rear Seat Occupant Protection in Frontal Crashes

2017-11-13
2016-32-0041
Recent field data have shown that the occupant protection in vehicle rear seats failed to keep pace with advances in the front seats likely due to the lack of advanced safety technologies. The objective of this study was to optimize advanced restraint systems for protecting rear seat occupants with a range of body sizes under different frontal crash pulses. Three series of sled tests (baseline tests, advanced restraint trial tests, and final tests), MADYMO model validations against a subset of the sled tests, and design optimizations using the validated models were conducted to investigate rear seat occupant protection with 4 Anthropomorphic Test Devices (ATDs) and 2 crash pulses.
Technical Paper

A Comprehensive Review of Pedestrian Impact Reconstruction

1987-02-01
2014-01-2828
This paper presents a review on pedestrian impact reconstruction methodology and offers a comprehensive review of the literature. Several types of analyses are discussed which can be used to reconstruct the accident scenario using the facts collected from the scene. Inclusive in this review is the utilization of skid mark analysis, debris analysis, injury/damage match-up, trajectory analysis, nighttime visibility, and alcohol effects. The pedestrian impact reconstruction methodology is illustrated with a real world case example to point out different observations which can provide insight into the pedestrian/vehicle collision reconstruction approach. The literature review provides a broad foundation of information on pedestrian impact reconstruction and can be used to supplement the techniques presented in this paper in areas related to pedestrian impact. Research advances in the area of pedestrian impact reconstruction are also discussed in this paper.
Journal Article

Vehicle Chassis, Body, and Seat Belt Buckle Acceleration Responses in the Vehicle Crash Environment

2009-04-20
2009-01-1246
For over 30 years, field research and laboratory testing has consistently demonstrated that proper utilization of a seat belt dramatically reduces the risk of occupant death or serious injury in motor vehicle crashes. The injury prevention benefits of seat belts require that they remain fastened during collisions. Federal Motor Vehicle Safety Standards and SAE Recommended Practices set forth seat belt requirements to ensure proper buckle performance in accident conditions. Numerous analytical and laboratory studies have investigated buckle inertial release properties. Studies have repeatedly demonstrated that current buckle designs have inertial release thresholds well above those believed to occur in real-world crashes. Nevertheless, inertial release theories persist. Various conceptual amplification theories, coupled with high magnitude accelerations measured on vehicle frame components are used as support for these release theories.
Journal Article

Postural Comfort Inside a Car: Development of an Innovative Model to Evaluate the Discomfort Level

2009-04-20
2009-01-1163
How can car designers evaluate device’s position inside a car today? Today only subjective tests or “reachability” tests are made to assess if a generic user is able to reach devices, but it’s no longer enough. The aim of this study is to identify an instrument (index) that is able to provide a numerical information about the discomfort level connected with a posture that is kept inside a car to reach a device, by this instrument it should be possible not only judge a posture, but also compare different solutions and get rapid and accurate evaluations. In the state of the art there are many indexes developed to evaluate postural comfort (like RULA, REBA and LUBA [3, 4, 5]) but none of them has been realized to evaluate postures’ conditions that can be detected inside a car, so their evaluations cannot be acceptable.
Journal Article

Optimal Use of E85 in a Turbocharged Direct Injection Engine

2009-04-20
2009-01-1490
Ford Motor Company is introducing “EcoBoost” gasoline turbocharged direct injection (GTDI) engine technology in the 2010 Lincoln MKS. A logical enhancement of EcoBoost technology is the use of E85 for knock mitigation. The subject of this paper is the optimal use of E85 by using two fuel systems in the same EcoBoost engine: port fuel injection (PFI) of gasoline and direct injection (DI) of E85. Gasoline PFI is used for starting and light-medium load operation, while E85 DI is used only as required during high load operation to avoid knock. Direct injection of E85 (a commercially available blend of ∼85% ethanol and ∼15% gasoline) is extremely effective in suppressing knock, due to ethanol's high inherent octane and its high heat of vaporization, which results in substantial cooling of the charge. As a result, the compression ratio (CR) can be increased and higher boost levels can be used.
Journal Article

The Poisoning and Desulfation Characteristics of Iron and Copper SCR Catalysts

2009-04-20
2009-01-0900
A laboratory study was performed to assess the effects of SO2 poisoning on the NOx conversion of iron (Fe) and copper (Cu) SCR catalysts. Thermally aged samples of the catalysts were poisoned with SO2 under lean conditions. At various times during the poisonings, the samples were evaluated for NOx conversion with NO and NH3 using lean temperature ramps. The low temperature NOx conversions of both catalysts decreased by 10 to 20% after 1 to 4 hours of poisoning but were stable with continued exposure to the SO2. The poisoned Cu SCR catalyst could be desulfated repeatedly with 5 minutes of lean operation at 600°C. Initially, the poisoned Fe SCR catalyst required 5 minutes of lean operation at 750°C to recover its maximum NOx conversion.
Journal Article

Biomechanical Evaluation of Headwear System Prototypes using Digital Human Modeling

2009-06-09
2009-01-2267
Digital human modeling allows for the evaluation of equipment designs before physically building and testing prototypes. This paper presents an example of how digital human modeling was used to perform biomechanical studies on four new designs for future infantry headwear systems. Range of Motion (ROM) and cervical spine forces and moments were compared using static and dynamic simulations in a virtual environment. Results confirmed that headwear system prototypes with optimal overall mass and Centre of Mass (CM) location, as determined by previous human subject trials, exerted the least amount of biomechanical loading. Facial protection was favorable when considering forces and moments in the cervical spine, however when considering ROM, the rigid prototype mandible guards used in this evaluation are not recommended. The shape of a more accommodating mandible guard was developed, and the option to remove facial protection for some tasks was recommended.
Journal Article

Validation Study of a Generalized Minor Rear Vehicle Crash MADYMO Model Utilizing Real World Data

2009-06-09
2009-01-2264
A generalized MADYMO minor rear crash vehicle model with BioRIDII ATD was developed and validated using the mean response of previously published 12 km/h delta-V rear crash tests. BioRIDII simulation pelvis, thorax and head x-axis accelerations, as well as head y-axis angular acceleration, fell within corridors defining +/- one standard deviation of the mean BioRIDII crash test responses. Peak sagittal plane BioRIDII upper neck forces and moments in the simulation were on par with the mean values observed from the crash tests. After the model was validated for 12 km/h delta-V, the model was further exercised by performing simulations with (1) a Hybrid III 50th percentile occupant and (2) by reducing the pulse by 40% of its original value. Results indicate that this generalized minor rear crash model could be useful in accurately estimating occupant kinematics and kinetics in minor crashes up to at least 12 km/h delta-V as an alternative to expensive and time consuming crash testing.
Journal Article

Herschel Heaters Control Modeling and Correlation

2009-07-12
2009-01-2348
Herschel and Planck satellites have recently undergone the thermal vacuum and thermal balance (TVTB) test which was performed in the ESA-ESTEC Large Space Simulator for Herschel and in Centre Spatial de Liège (CSL) for Planck. One of the specific targets of the Herschel test was the verification of the thermal stability of two HIFI units (required to be better than 3.10−4 °C/s) and of the Star Tracker mounting plate (required to be better than 2.5.10−3 °C/s), with particular attention on the performance of the relevant feedback control loops. Control system design and model predictions are presented and compared against the test results. Further discussion on the requirement verification is provided.
Journal Article

Status of Developing a Near Real-Time Capability for Estimating Space Radiation Exposure Using EMMREM

2009-07-12
2009-01-2340
The central objective of the Earth-Moon-Mars Radiation Environment Module (EMMREM) project is to develop and validate a numerical module for completely characterizing time-dependent radiation exposure in the Earth-Moon-Mars and Interplanetary space environments. An important step in the process of building this system is the development of the interfaces between EMMREM's internal components, many of which have existed previously as stand-alone simulation codes. This work specifically discusses the development and implementation of the interface, primarily using the Perl scripting language, between two input data set generators, one of which describes the space radiation environment at some desired location, and a space radiation transport and shielding code, BRYNTRN, that provides estimates at fairly short time intervals of dose and dose equivalent behind shielding.
Journal Article

Disturbance of Electronics in Low-Earth Orbits by High Energy Electron Plasmas

2009-07-12
2009-01-2339
Electrical disturbances caused by charging of cables in spacecraft can impair electrical systems for long periods of time. The charging originates primarily from electrons trapped in the radiation belts of the earth. The model Space Electrons Electromagnetic Effects (SEEE) is applied in computing the transient charge and electric fields in cables on spacecraft at low to middle earth altitudes. The analysis indicated that fields exceeding dielectric breakdown strengths of common dielectric materials are possible in intense magnetic storms for systems with inadequate shielding. SEEE also computes the minimal shielding needed to keep the electric fields below that for dielectric breakdown.
Journal Article

Analyses of Several Space Radiation-Mitigating Materials: Computational and Experimental Results

2009-07-12
2009-01-2338
Long-term exposure to the space radiation environment poses deleterious effects to both humans and space systems. The major sources of the radiation effects come from high energy galactic cosmic radiation and solar proton events. In this paper we investigate the radiation-mitigation properties of several shielding materials for possible use in spacecraft design, surface habitats, surface rovers, spacesuits, and temporary shelters. A discussion of the space radiation environment is presented in detail. Parametric radiation shielding analyses are presented using the NASA HZETRN 2005 code and are compared with ground-based experimental test results using the Loma Linda University Proton Therapy facility.
Journal Article

Development of the Second Generation International Space Station (ISS) Total Organic Carbon Analyzer (TOCA)

2009-07-12
2009-01-2393
The second generation International Space Station (ISS) Total Organic Carbon Analyzer's (TOCA) function is to monitor concentrations of Total Organic Carbon (TOC) in ISS water samples. TOC is one measurement that provides a general indication of overall water quality by indicating the potential presence of hazardous chemicals. The data generated from the TOCA is used as a hazard control to assess the quality of the reclaimed and stored water supplies on-orbit and their suitability for crew consumption. This paper details the unique ISS Program requirements, the design of the ISS TOCA, and a brief description of the on-orbit concept-of-operations. The TOCA schematic will be discussed in detail along with specific information regarding key components.
Journal Article

Effect of Illumination Angle on the Performance of Dusted Thermal Control Surfaces in a Simulated Lunar Environment

2009-07-12
2009-01-2420
JSC-1A lunar simulant has been applied to AZ93 and AgFEP thermal control surfaces on aluminum substrates in a simulated lunar environment. The temperature of these surfaces was monitored as they were heated with a solar simulator using varying angles of incidence and cooled in a 30 K coldbox. Thermal modeling was used to determine the solar absorptivity (a) and infrared emissivity (e) of the thermal control surfaces in both their clean and dusted states. It was found that even a sub-monolayer of dust can significantly raise the α of either type of surface. A full monolayer can increase the α/ε ratio by a factor of 3–4 over a clean surface. Little angular dependence of the α of pristine thermal control surfaces for both AZ93 and AgFEP was observed, at least until 30° from the surface. The dusted surfaces showed the most angular dependence of α when the incidence angle was in the range of 25° to 35°.
Journal Article

Results of the Particulate Contamination Control Trade Study for Space Suit Life Support Development

2009-07-12
2009-01-2373
As the United States makes plans to return astronauts to the moon and eventually send them on to Mars, designing the most effective, efficient, and robust spacesuit life support system that will operate successfully in dusty environments is vital. Some knowledge has been acquired regarding the contaminants and level of infiltration that can be expected from lunar and Mars dust, however, risk mitigation strategies and filtration designs that will prevent contamination within a spacesuit life support system are yet undefined. A trade study was therefore initiated to identify and address these concerns, and to develop new requirements for the Constellation spacesuit element Portable Life Support System. This trade study investigated historical methods of controlling particulate contamination in spacesuits and space vehicles, and evaluated the possibility of using commercial technologies for this application. The trade study also examined potential filtration designs.
Journal Article

Developing Abrasion Test Standards for Evaluating Lunar Construction Materials

2009-07-12
2009-01-2377
Operational issues encountered by Apollo astronauts relating to lunar dust were catalogued, including material abrasion that resulted in scratches and wear on spacesuit components, ultimately impacting visibility, joint mobility and pressure retention. Standard methods are being developed to measure abrasive wear on candidate construction materials to be used for spacesuits, spacecraft, and robotics. Calibration tests were conducted using a standard diamond stylus scratch tip on the common spacecraft structure aluminum, Al 6061-T6. Custom tips were fabricated from terrestrial counterparts of lunar minerals for scratching Al 6061-T6 and comparing to standard diamond scratches. Considerations are offered for how to apply standards when selecting materials and developing dust mitigation strategies for lunar architecture elements.
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