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The 2014 SAE Buckendale Lecture will address the past developments and challenges of electromechanical “smart” systems for improving commercial vehicles' functionality. Electromechanical systems combine traditional mechanical devices with electrical components to provide far higher degree of functionality and adaptability for improved vehicle performance. The significant advances in microprocessors and their widespread use in consumer products have promoted their implementation in various classes of vehicles, resulting in “smart” devices that can sense their operating environment and command an appropriate action for improved handling, stability, and comfort. The chassis and suspension application of electromechanical devices mostly relate to controllable suspensions and vehicle dynamic management systems, such as Electronic Stability Control.

The main intent of this study is to provide a simulation analysis of rollover dynamics of multi-trailer commercial vehicles in roundabouts. The results are compared with conventional tractor-semitrailer with a single 53-ft trailer for roundabouts that are of typical configuration to those in the U.S. cities. The multi-trailer commercial vehicles that are considered in this study are the A-double trucks commonly operated in the U.S. roads with the trailer length of 28 ft, 33 ft, and 40 ft. The multi-body dynamic models for analyzing the rollover characteristics of the trucks in roundabouts are established in TruckSim®. The models are intended to be used to assess the maximum rollover indexes of each trailer combination subjected to various circulating speeds for two types of roundabouts, 140-ft single-lane and 180-ft double-lane.

A graphical user interface (GUI) toolbox called Vehicle System Simulator (VSS) is developed in MATLAB to ease the use of this vehicle model and hopefully encourage its widespread application in the future. This toolbox uses the inherent MATLAB discrete-time solvers and is mainly based on Level-2 s-function design. This paper describes its built-in vehicle dynamics model based on multibody dynamics approach and nonlinear tire models, and traction/braking control systems including Cruise Control and Differential Braking systems. The built-in dynamics model is validated against CarSim 8 and the simulation results prove its accuracy. This paper illustrates the application of this new MATLAB toolbox called Vehicle System Simulator and discusses its development process, limitations, and future improvements.

The objective of this paper is to describe a Class 8 heavy truck that the Virginia Tech Center for Transportation Research has modified and instrumented for use in evaluating Intelligent Transportation Systems (ITS) technologies. The truck is capable of recording a variety of data, both electronic and video, in real-time from a suite of sensors and cameras that have been inconspicuously mounted on the tractor. The tractor, trailer, and instrumentation package enable Virginia Tech to conduct commercial vehicle ITS research related to safety and human factors, and advanced vehicle control systems (AVCS). This paper will describe the instrumentation package, and address both general and specific types of research that can be performed using this truck.

Race teams frequently use tools like shock dynamometers (dynos) to characterize the complex behavior of shock absorbers after they are built and before they are put on the race car for testing to make sure they perform as expected. One way to make use of this shock dyno data is to use it to create a model to predict shock absorber performance over a wide range of inputs. These shock models can then be integrated into vehicle simulations to predict how the vehicle will respond to different shock selections, and aid the race engineer to narrow down possible shock setups before track testing. This paper develops an intuitive nonlinear dynamic shock absorber model that can be quickly fit to experimental data and implemented in simulation studies. Unlike other existing dynamic race shock models, it does not suffer from the complexity of modeling complex physical behavior, or the inefficiencies of unstructured black-box modeling.

In this paper a yaw stability control algorithm along with an emergency roll control strategy have been developed. The yaw stability controller and emergency roll controller were both developed using linear two degree-of-freedom vehicle models. The yaw stability controller is based on Lyapunov stability criteria and uses vehicle lateral acceleration and yaw rate measurements to calculate the corrective yaw moment required to stabilize the vehicle yaw motion. The corrective yaw moment is then applied by means of a differential braking strategy in which one wheel is selected to be braked with appropriate brake torque applied. The emergency roll control strategy is based on a rollover coefficient related to vehicle static stability factor. The emergency roll control strategy utilizes vehicle lateral acceleration measurements to calculate the roll coefficient. If the roll coefficient exceeds some predetermined threshold value the emergency roll control strategy will deploy.

This paper studies the effect of different longitudinal load conditions, roundabout cross-sectional geometry, and different semi-truck pneumatic suspension systems on roll stability in roundabouts, which have become more and more popular in urban settings. Roundabouts are commonly designed in their size and form to accommodate articulated heavy vehicles (AHVs) by evaluating such affects as off-tracking. However, the effect of the roadway geometry in roundabouts on the roll dynamics of semi-tractors and trailers are equally important, along with their entry and exit configuration. , Because the effect of the roundabout on the dynamics of trucks is further removed from the immediate issues considered by roadway planner, at times they are not given as much consideration as other roadway design factors.

This paper provides a simulation analysis of a novel interconnected roll stability control (RSC) system for improving the roll stability of semitrucks with double trailers. Different from conventional RSC systems where each trailer’s RSC module operates independently, the studied interconnected RSC system allows the two trailers’ RSC systems to communicate with each other. As such, if one trailer’s RSC activates, the other one is also activated to assist in further scrubbing speed or intervening sooner. Simulations are performed using a multi-body vehicle dynamics model that is developed in TruckSim® and coupled with the RSC model established in Simulink®. The dynamic model is validated using track test data. The simulation results for a ramp steer maneuver (RSM) and sine-with-dwell (SWD) maneuver indicate that the proposed RSC system reduces lateral acceleration and rollover index for both trailers, decreasing the likelihood of wheel tip-up and vehicle rollover.

This paper presents the results of a study on the effect of truck configurations on the roll stability of commercial trucks in roundabouts that are commonly used in urban settings with increasing frequency. The special geometric layout of roundabouts can increase the risk of rollover in high-CG vehicles, even at low speeds. Relatively few in-depth studies have been conducted on rollover stability of commercial trucks in roundabouts. This study uses a commercially available software, TruckSim®, to perform simulations on four truck configurations, including a single-unit truck, a WB-67 semi-truck, the combination of a tractor with double 28-ft trailers, and the combination of a tractor with double 40-ft trailers. A single-lane and multilane roundabout are modeled, both with a truck apron. Three travel movements through the roundabouts are considered, including right turn, through-movement, and left turn.