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Journal Article

Review of Prior Studies of Fuel Effects on Vehicle Emissions

2009-04-20
2009-01-1181
A literature review was conducted to survey recent research on the effects of fuel properties on exhaust emissions from gasoline and diesel vehicles, on-road and off-road. Most of the literature has been published in SAE papers, although data have also been reported in other journals and government reports. A full report and database are available from the Coordinating Research Council (www.crcao.org). The review identified areas of agreement and disagreement in the literature and evaluated the adequacy of experimental design and analysis of results. Areas where additional research would be helpful in defining fuel effects are also identified. In many of the research programs carried out to evaluate the effect of new blendstocks, the fuel components were splash blended in fully formulated fuels. This approach makes it extremely difficult to determine the exact cause of the emissions benefit or debit.
Journal Article

Experimental Investigation of Intake Condition and Group-Hole Nozzle Effects on Fuel Economy and Combustion Noise for Stoichiometric Diesel Combustion in an HSDI Diesel Engine

2009-04-20
2009-01-1123
The goal of this research is to investigate the physical parameters of stoichiometric operation of a diesel engine under a light load operating condition (6∼7 bar IMEP). This paper focuses on improving the fuel efficiency of stoichiometric operation, for which a fuel consumption penalty relative to standard diesel combustion was found to be 7% from a previous study. The objective is to keep NOx and soot emissions at reasonable levels such that a 3-way catalyst and DPF can be used in an aftertreatment combination to meet 2010 emissions regulation. The effects of intake conditions and the use of group-hole injector nozzles (GHN) on fuel consumption of stoichiometric diesel operation were investigated. Throttled intake conditions exhibited about a 30% fuel penalty compared to the best fuel economy case of high boost/EGR intake conditions. The higher CO emissions of throttled intake cases lead to the poor fuel economy.
Journal Article

Benefits and Drawbacks of Compression Ratio Reduction in PCCI Combustion Application in an Advanced LD Diesel Engine

2009-04-20
2009-01-1447
The present paper describes an experimental study on the effect of the compression ratio on the performance of a LD diesel engine operating with a PCCI calibration, near the estimated EURO 6/Tier2 Bin5 NOx emission limits. The research activity is the result of a collaborative project between Istituto Motori and Centro Ricerche Fiat aimed to carry out an exhaustive analysis of the compression ratio (CR) influence on the performance of a LD diesel engine. Starting from a reference engine configuration the CR was reduced in two steps sequentially. Each CR value was characterized under PCCI operation mode and, under conventional diesel operating mode, at maximum torque. The exploration of the PCCI application in the NEDC operating area was performed prefixing limits on maximum fuel consumption, maximum pressure rise and maximum tolerable smoke. The main result was that no significant increment in PCCI application area reducing the CR was possible without overcoming the limits.
Journal Article

Modeling the Cold Start of the Ford 3.5L V6 EcoBoost Engine

2009-04-20
2009-01-1493
Optimization of the engine cold start is critical for gasoline direct injection (GDI) engines to meet increasingly stringent emission regulations, since the emissions during the first 20 seconds of the cold start constitute more than 80% of the hydrocarbon (HC) emissions for the entire EPA FTP75 drive cycle. However, Direct Injection Spark Ignition (DISI) engine cold start optimization is very challenging due to the rapidly changing engine speed, cold thermal environment and low cranking fuel pressure. One approach to reduce HC emissions for DISI engines is to adopt retarded spark so that engines generate high heat fluxes for faster catalyst light-off during the cold idle. This approach typically degrades the engine combustion stability and presents additional challenges to the engine cold start. This paper describes a CFD modeling based approach to address these challenges for the Ford 3.5L V6 EcoBoost engine cold start.
Journal Article

Optimal Use of E85 in a Turbocharged Direct Injection Engine

2009-04-20
2009-01-1490
Ford Motor Company is introducing “EcoBoost” gasoline turbocharged direct injection (GTDI) engine technology in the 2010 Lincoln MKS. A logical enhancement of EcoBoost technology is the use of E85 for knock mitigation. The subject of this paper is the optimal use of E85 by using two fuel systems in the same EcoBoost engine: port fuel injection (PFI) of gasoline and direct injection (DI) of E85. Gasoline PFI is used for starting and light-medium load operation, while E85 DI is used only as required during high load operation to avoid knock. Direct injection of E85 (a commercially available blend of ∼85% ethanol and ∼15% gasoline) is extremely effective in suppressing knock, due to ethanol's high inherent octane and its high heat of vaporization, which results in substantial cooling of the charge. As a result, the compression ratio (CR) can be increased and higher boost levels can be used.
Journal Article

Parametric Studies of the Impact of Turbocharging on Gasoline Engine Downsizing

2009-04-20
2009-01-1472
The internal combustion engine and associated powertrain are likely to remain the mainstay of mobility over the next twenty years and to remain a significant portion of the portfolio of technologies employed over a much longer period of time. Efficient combustion of all fuels (petroleum based or alternative) requires copious amounts of air particularly with downsized engines. Turbocharging technology thus becomes an even more critical part of reducing both global warming gas and urban pollutant emissions from IC engines. Gasoline engine downsizing and turbocharging have been shown to improve fuel economy by ∼20% in production vehicles. In addition to data over a wide range of engines/vehicles, the results of a simple analysis done on vehicles/engines/drive cycles are presented to show the benefits of turbocharging and downsizing in a parametric variation of downsizing in combination with other technologies.
Journal Article

Analysis of Compromising Degree of an Internal Combustion Engine Using Biodiesel

2009-04-20
2009-01-0895
This work intends to present a study about the application of a standard methodology for the evaluation of the mechanical components compromise as result of the use of biodiesel, based on the lubricating oil analyses. The fuel oil that will be analyzed is produced in PUCRS' Faculty of Chemistry. As we know, the physical-chemical analysis of lubricating oils can indicate a series of parameters that allow valuing the quality and the compromising degree of the mechanical engine components. The results of these analyses will be based on tests in an Electronic Microscopy. This type of analysis will allow us to determine the quality of the lubricating oil, degradation and contamination with metal materials (mechanical compromising). The work presupposes the functioning of Diesel engine cycle with several proportions of biodiesel (B2, B5, B10, B20 and B100).
Journal Article

Identification and Robust Control of LPG Fuel Supply System

2009-04-20
2009-01-1025
This paper proposes a new returnless LPG fuel supply system designed to increase the efficiency of current LPG engines. With a conventional engine fuel supply system, the fuel pump is driven at a certain speed to pressurize the fuel to an excessive level, and excess fuel that is discharged from the fuel pump but not injected from the injector is returned to the fuel tank via a pressure regulator and a return line. This arrangement keeps the pressure in the fuel supply line at a constant level. Accordingly, during engine idling, fuel cut-off or other times when very little or no fuel is injected from the injector, nearly all the fuel discharged from the fuel pump is returned to the fuel tank via the pressure regulator and return line. Therefore, the energy (electric power) applied to drive the fuel pump is wastefully consumed. Moreover, returning a large amount of excess fuel to the fuel tank can raise the fuel temperature in the tank, causing the fuel to evaporate.
Journal Article

Advanced Control System of Variable Compression Ratio (VCR) Engine with Dual Piston Mechanism

2009-04-20
2009-01-1063
A dual piston Variable Compression Ratio (VCR) engine has been newly developed. This compact VCR system uses the inertia force and hydraulic pressure accompanying the reciprocating motion of the piston to raise and lower the outer piston and switches the compression ratio in two stages. For the torque characteristic enhancement and the knocking prevention when the compression ratio is being switched, it is necessary to carry out engine controls based on accurate compression ratio judgment. In order to accurately judge compression ratio switching timing, a control system employing the Hidden Markov Model (HMM) was used to analyze vibration generated during the compression ratio switching. Also, in order to realize smooth torque characteristics, an ignition timing control system that separately controls each cylinder and simultaneously performs knocking control was constructed.
Journal Article

Advanced Injection Strategies for Controlling Low-Temperature Diesel Combustion and Emissions

2009-06-15
2009-01-1962
The simultaneous reduction of engine-out nitrogen oxide (NOx) and particulate emissions via low-temperature combustion (LTC) strategies for compression-ignition engines is generally achieved via the use of high levels of exhaust gas recirculation (EGR). High EGR rates not only result in a drastic reduction of combustion temperatures to mitigate thermal NOx formation but also increases the level of pre-mixing thereby limiting particulate (soot) formation. However, highly pre-mixed combustion strategies such as LTC are usually limited at higher loads by excessively high heat release rates leading to unacceptable levels of combustion noise and particulate emissions. Further increasing the level of charge dilution (via EGR) can help to reduce combustion noise but maximum EGR rates are ultimately restricted by turbocharger and EGR path technologies.
Journal Article

Herschel Heaters Control Modeling and Correlation

2009-07-12
2009-01-2348
Herschel and Planck satellites have recently undergone the thermal vacuum and thermal balance (TVTB) test which was performed in the ESA-ESTEC Large Space Simulator for Herschel and in Centre Spatial de Liège (CSL) for Planck. One of the specific targets of the Herschel test was the verification of the thermal stability of two HIFI units (required to be better than 3.10−4 °C/s) and of the Star Tracker mounting plate (required to be better than 2.5.10−3 °C/s), with particular attention on the performance of the relevant feedback control loops. Control system design and model predictions are presented and compared against the test results. Further discussion on the requirement verification is provided.
Journal Article

Results of Multifunctional Condensing Heat Exchanger for Water Recovery Applications

2009-07-12
2009-01-2383
Humidity control within confined spaces is of great importance for current NASA environmental control systems and future exploration applications. The engineered multifunction surfaces (MFS) developed by ORBITEC is a technology that produces hydrophilic and antimicrobial surface properties on a variety of substrate materials. These properties combined with capillary geometry create the basis for a passive condensing heat exchanger (CHX) for applications in reduced gravity environments, eliminating the need for mechanical separators and particulate-based coatings. The technology may also be used to produce hydrophilic and biocidal surface properties on a range of materials for a variety of applications where bacteria and biofilms proliferate, and surface wetting is beneficial.
Journal Article

Fuel Consumption Track Tests for Tractor-Trailer Fuel Saving Technologies

2009-10-06
2009-01-2891
The objective of the project was to conduct controlled test-track studies of solutions for achieving higher fuel efficiency and lower greenhouse gas emissions in the trucking industry. Using vehicles from five Canadian fleets, technologies from 12 suppliers were chosen for testing, including aerodynamic devices and low rolling resistance tires. The participating fleets also decided to conduct tests for evaluating the impact on fuel consumption of vehicle speed, close-following between vehicles, and lifting trailer axles on unloaded B-trains. Other tests targeted comparisons between trans-container road-trains and van semi-trailers road-trains, between curtain-sided semi-trailers, trans-containers and van semi-trailers, and between tractors pulling logging semi-trailers loaded with tree-length wood and short wood. The impact of a heavy-duty bumper on fuel consumption and the influence of B5 biodiesel blend on fuel consumption were also assessed.
Journal Article

Real Time Implementation of DOC-DPF Models on a Production-Intent ECU for Controls and Diagnostics of a PM Emission Control System

2009-10-06
2009-01-2904
This paper describes the joint development by Tenneco and Pi Shurlok of a complete diesel engine aftertreatment system for controlling particulate matter emissions. The system consists of a DOC, DPF, sensors, controller and an exhaust fuel injection system to allow active DPF regeneration. The mechanical components were designed for flow uniformity, low backpressure and component durability. The overall package is intended as a complete PM control system solution for OEMs, which does not require any significant additions to the OEM's engine control strategies and minimizes integration complexity. Thus, to make it easier to adapt to different engine platforms, ranging from small off-road vehicle engines to large locomotive engines, model-based control algorithms were developed in preference to map-based controls.
Journal Article

Low-Cost Pathway to Ultra Efficient City Car: Series Hydraulic Hybrid System with Optimized Supervisory Control

2009-09-13
2009-24-0065
A series hydraulic hybrid concept (SHHV) has been explored as a potential pathway to an ultra-efficient city vehicle. Intended markets would be congested metropolitan areas, particularly in developing countries. The target fuel economy was ~100 mpg or 2.4 l/100km in city driving. Such an ambitious target requires multiple measures, i.e. low mass, favorable aerodynamics and ultra-efficient powertrain. The series hydraulic hybrid powertrain has been designed and analyzed for the selected light and aerodynamic platform with the expectation that (i) series configuration will maximize opportunities for regeneration and optimization of engine operation, (ii) inherent high power density of hydraulic propulsion and storage components will yield small, low-cost components, and (iii) high efficiency and high power limits for accumulator charging/discharging will enable very effective regeneration.
Journal Article

Alternative Diesel Fuels Effects on Combustion and Emissions of an Euro4 Automotive Diesel Engine

2009-09-13
2009-24-0088
The present paper describes the first results of a cooperative research project between GM Powertrain Europe and Istituto Motori of CNR aimed at studying the impact of Fatty-Acid Methyl Esters (FAME) and gas-to-liquid (GTL) fuel blends on the performance, emissions and fuel consumption of modern automotive diesel engines. The tests were performed on the architecture of GM 1.9L Euro4 diesel engine for passenger car application, both on optical single-cylinder and on production four-cylinder engines, sharing the same combustion system configuration. Various blends of biodiesels as well as reference diesel fuel were tested. The experimental activity on the single-cylinder engine was devoted to an in-depth investigation of the combustion process and pollutant formation, by means of different optical diagnostics techniques, based on imaging multiwavelength spectroscopy.
Journal Article

Improving Cabin Thermal Comfort by Controlling Equivalent Temperature

2009-11-10
2009-01-3265
An aircraft environmental control system (ECS) is commonly designed for a cabin that has been divided into several thermal control zones; each zone has an air flow network that pulls cabin air over an isolated thermocouple. This single point measurement is used by the ECS to control the air temperature and hence the thermal environment for each zone. The thermal environment of a confined space subjected to asymmetric thermal loads can be more fully characterized, and subsequently better controlled, by determining its “equivalent temperature.” This paper describes methodology for measuring and controlling cabin equivalent temperature. The merits of controlling a cabin thermal zone based on its equivalent temperature are demonstrated by comparing thermal comfort, as predicted by a “virtual thermal manikin,” for both air-temperature and equivalent-temperature control strategies.
Journal Article

Cycle-by-Cycle Analysis, Knock Modeling and Spark-Advance Setting of a “Downsized” Spark-Ignition Turbocharged Engine

2009-09-13
2009-24-0020
Recently, a tendency is consolidating to produce low displacement turbocharged spark-ignition engines. This design philosophy, known as “engine downsizing”, allows to reduce mechanical and pumping losses at low load as a consequence of the higher operating Brake Mean Effective Pressure (BMEP). The presence of the turbocharger allows to restore the maximum power output of the larger displacement engine. Additional advantages are a higher low-speed torque and hence a better drivability and fun-to-drive. Of course, at high loads, the spark-advance must be carefully controlled to avoid the knock occurrence and this determines a substantial penalization of the fuel consumption. The knowledge of the knock-limited spark timing is hence a key point in order to reduce the fuel consumption drop at high loads.
Journal Article

Emissions of 2-Stroke Scooters with Ethanol Blends

2009-09-13
2009-24-0143
A well balanced use of alternative fuels is an important objective for a sustainable development of individual transportation worldwide. Several countries have objectives to substitute a part of the energy of traffic by ethanol as the renewable energy source. Investigations of limited and unregulated emissions of two 2-S scooters with gasoline-ethanol blend fuels have been performed in the present work according to the measuring procedures, which were established in the previous research in the Swiss Scooter Network (since 2000). The investigated fuels contained ethanol (E), in the portion of 5, 10, 15 and 20% by volume. The investigated 2-S scooters represented a newer and an older 2-stroke technology with carburettor. The newer one was investigated with and without catalyst and the older one only in the original state without catalyst.
Journal Article

Off-road Emission Performance of SUV with Diesel and Natural Gas Powertrain

2009-09-13
2009-24-0144
This study is based on a project which addresses the reduction of CO2 and pollutant emissions of off-road vehicles. For this purpose the use of CNG drive trains in high alpine areas is an interesting alternative to the standard diesel technology. The same SUV with CNG and diesel powertrain has been measured and methodically compared with regard to fuel consumption and exhaust emission performance. These real-world measurements have shown the potential when applying a CNG concept for this utilization. Subsequently, the real-world on-board measurements were compared with the results of a simulation program for SUV off-road performance.
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