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Journal Article

Flying Test Bed Performance Testing of High-Bypass-Ratio Turbofans

2009-11-10
2009-01-3133
The commercial turbofan trend of increasing bypass ratio and decreasing fan pressure ratio has seen its latest market entry in Pratt & Whitney's PurePower™ product line, which will power regional aircraft for the Bombardier and Mitsubishi corporations, starting in 2013. The high-bypass-ratio, low-fan-pressure-ratio trend, which is aimed at diminishing noise while increasing propulsive efficiency, combines with contemporary business factors including the escalating cost of testing and limited availability of simulated altitude test sites to pose formidable challenges for engine certification and performance validation. Most fundamentally, high bypass ratio and low fan pressure ratio drive increased gross-to-net thrust ratio and decreased fan temperature rise, magnifying by a factor of two or more the sensitivity of in-flight thrust and low spool efficiency to errors of measurement and assumption, i.e., physical modeling.
Journal Article

A Comparison between Regular and Vibration-Assisted Drilling in CFRP/Ti6Al4V Stack

2014-09-16
2014-01-2236
As aircraft programs currently ramp up, productivity of assembly processes needs to be improved while keeping quality, reliability and manufacturing cost requirements. Efficiency of the drilling process still remains an issue particularly in the case of CFRP/metal stacks: hot and long metallic chips are difficult to remove and often damage the surface of CFRP holes. Low frequency axial vibration drilling has been proposed to solve this issue. This innovative drilling process allows breaking up the metallic chips in such a way that jamming is avoided. This paper presents a case of CFRP/Ti6Al4V drilling on a CNC machine where productivity must be increased. A comparison is made between the current regular process and the MITIS drilling process. First the analysis and comparison method is presented. The current process is analyzed and its limits are highlighted. Then the vibration process is implemented and its performances are studied.
Journal Article

Cessna Citation X Aircraft Global Model Identification from Flight Tests

2013-09-17
2013-01-2094
During an aircraft development, mathematical models are elaborated from its characteristics, physical laws and modeler prior knowledge of the system. Once the aircraft built, those models (mainly linear models) are tuned with flight test recorded data. Regulation authorities define the precision needed for such models. The purpose of this paper is to build an aircraft global model complying with regulation authorities' accuracy requirements with minimal prior knowledge of the system. A professional D level simulator has been used as a flight test aircraft. More than 1,000 experimental flight tests were made with numerous configurations in speed (140 to 240 kt), altitude (10,000 to 46,300 ft), mass (24,000 to 33,000 lb) and the center of gravity position (17 to 34 % of the mean aerodynamic chord). Aircraft's global model is built by identifying linear models at flight points within aircraft flight envelop and the center of gravity limits.
Journal Article

Computational Study of Coanda Adhesion Over Curved Surface

2013-09-17
2013-01-2302
This paper presents a set of numerical computations with different turbulence model on an air jet flowing tangentially over the curved surface. It has been realized that jet deflection angle and the corresponding thrust are important parameter to determine with great care. Through the grid independence analysis, it has been found that without resolution of the viscous sub-layer, it is not possible to determine the computationally independent angle of jet deflection and boundary layer thickness. The boundary layer analysis has been performed at different radius of curvature and at jet Reynolds number ranging from approximately about 2400-10,000. The boundary layer thickness has been determined at the verge of separation and found a relation with the radius of curvature and jet Reynolds number. The skin-friction coefficient has been also studied at the verge of separation in relation to the surface radius and jet Reynolds number.
Journal Article

Ice Crystal Icing Engine Testing in the NASA Glenn Research Center's Propulsion Systems Laboratory: Altitude Investigation

2015-06-15
2015-01-2156
The National Aeronautics and Space Administration (NASA) conducted a full scale ice crystal icing turbofan engine test using an obsolete Allied Signal ALF502-R5 engine in the Propulsion Systems Laboratory (PSL) at NASA Glenn Research Center. The test article used was the exact engine that experienced a loss of power event after the ingestion of ice crystals while operating at high altitude during a 1997 Honeywell flight test campaign investigating the turbofan engine ice crystal icing phenomena. The test plan included test points conducted at the known flight test campaign field event pressure altitude and at various pressure altitudes ranging from low to high throughout the engine operating envelope. The test article experienced a loss of power event at each of the altitudes tested.
Journal Article

A Multifaceted Investigation and Intervention into the Process of Flight Clearance for UAS Experimental Flight Test

2015-09-15
2015-01-2385
Unmanned aviation systems (UAS) acquired for US Navy for military roles are developed in the context of NAVAIR's rigorous and well-established policies, procedures and processes employed in the acquisition and development of manned aircraft. A key process is the preparation and approval of interim flight clearances (IFC) prior to flight test to ensure the aircraft is airworthy and thus safe to operate. Due to the perceived risks of UAS experimental flight test, the use of this process has been mandated for all Navy organizations, including use of commercially available UAS in research projects. This policy has proved to be a challenge, impeding and discouraging the use of UAS in research and experimental projects. Currently, the cost of compliance is unaffordable and IFC preparation and approval time are inconsistent with research cycle time expectations.
Journal Article

Cessna Citation X Engine Model Identification from Flight Tests

2015-09-15
2015-01-2390
During aircraft development, mathematical models are elaborated from our knowledge of fundamental physical laws. Those models are used to gain knowledge in order to make decisions in all development stages. Since engine model is one of the most important items in aircraft simulation, the aviation industry has recently developed a high interest on them. With the power capacities development in the last years, numerical simulations have been widely used for predicting engine response. In this paper, a methodology to identify an engine model from flight tests is presented. A Cessna Citation X Level D Flight Simulator designed and manufactured by CAE Inc. was used to sample the engine thrust force data. More than 500 flight tests were made for different flight conditions expressed in Mach numbers (M = 0 to M = 0.9), altitudes (h = 0 ft to h = 50,000 ft) and different throttle positions (idle to maximum).
Journal Article

Self-Adjusting Cutting Parameter Technique for Drilling Multi-Stacked Material

2015-09-15
2015-01-2502
This study investigates the self-adjusted cutting parameter technique to improve the drilling of multi-stacked material. The technique consists in changing the cutting strategy automatically, according to the material being machined. The success of this technique relies on an accurate signal analysis, whatever the process setting. Motor current or thrust force are mostly used as incoming signals. Today, analyses are based on the thresholding method. This consists in assigning lower and upper limits for each type of material. The material is then identified when the signal level is stabilized in between one of the thresholds. Good results are observed as long as signal steps are significantly distinct. This is the case when drilling TA6V-CFRP stacks. However, thrust force level remains roughly unchanged for AA7175-CFRP stacks, leading to overlapping thresholds. These boundary limits may also change with tool geometry, wear condition, cutting parameters, etc.
Journal Article

A Method for the Evaluation of the Effectiveness of Turboelectric Distributed Propulsion Power System Architectures

2014-09-16
2014-01-2120
Radical new electrically propelled aircraft are being considered to meet strict future performance goals. One concept design proposed is a Turboelectric Distributed Propulsion (TeDP) aircraft that utilises a number of electrically driven propulsors. Such concepts place a new and significant reliance on an aircraft's electrical system for safe and efficient flight. Accordingly, in addition to providing certainty that supply reliability targets are being met, a contingency analysis, evaluating the probability of component failure within the electrical network and the impact of that failure upon the available thrust must also be undertaken for architecture designs. Solutions that meet specified thrust requirements at a minimum associated weight are desired as these will likely achieve the greatest performance against the proposed emissions targets.
Journal Article

Analysis of Flight Test Results of the Optical Ice Detector

2015-06-15
2015-01-2106
Cloud phase discrimination, coupled with measurements of liquid water content (LWC) and ice water content (IWC) as well as the detection and discrimination of supercooled large droplets (SLD), are of primary importance in aviation safety due to several high-profile incidents over the past two decades. The UTC Aerospace Systems Optical Ice Detector (OID) is a prototype laser sensor intended to discriminate cloud phase, to quantify LWC and IWC, and to detect SLD and differentiate SLD conditions from those of Appendix C. Phase discrimination is achieved through depolarization scattering measurements of a circularly polarized laser beam transmitted into the cloud. Optical extinction measurements indicate the liquid and ice water contents, while the differential backscatter from two distinct probe laser wavelengths implies an effective droplet size. The OID is designed to be flush-mounted with the aircraft skin and to sample the air stream beyond the boundary layer of the aircraft.
Journal Article

Cost Benefits of Aerodynamic Data Generation Techniques for Aircraft Stability and Control Analysis using the J2 Universal Tool-Kit

2008-08-19
2008-01-2254
In modern aircraft development, effective stability and control analysis running parallel to the aircraft design is essential to the success of the manufacturer. Numerous aircraft manufacturers have had to spend large amounts of resources and time over the years as their in flight tests show the aircraft to be an unstable design. Even worse case scenarios have resulted in the loss of passengers and crew as aircraft have not responded safely to a situation. In order to complete stability and control analysis on an aircraft model, the aircraft’s aerodynamic data is necessary. This paper investigates a series of methods currently available, in the generation of aerodynamic data and how that data relates to actual aircraft stability and control. Furthermore, the integration of the aerodynamic data will be demonstrated within the J2 Universal software.
Journal Article

A Fuel Cell Based Propulsion System for General Aviation Aircraft: The ENFICA-FC Experience

2011-10-18
2011-01-2522
The hydrogen and fuel cell power based technologies that are rapidly emerging can be exploited to start a new generation of propulsion systems for light aircraft and small commuter aircraft. Different studies were undertaken in recent years on fuel cells in aeronautics. Boeing Research & Technology Centre (Madrid) successfully flew its converted Super Dimona in 2008 relying on a fuel cell based system. DLR flew in July 2009 with the motor-glider Antares powered by fuel cells. The goal of the ENFICA-FC project (ENvironmentally Friendly Inter City Aircraft powered by Fuel Cells - European Commission funded project coordinated by Prof. Giulio Romeo) was to develop and validate new concepts of fuel cell based power systems for more/all electric aircrafts belonging to a “inter-city” segment of the market.
Journal Article

Design and Flight Test of a Primary Flight Display Combined Vision System

2011-10-18
2011-01-2525
A series of flight tests were conducted to design and evaluate a Combined Vision System (CVS) that integrates a forward looking infrared video image with synthetic vision on a primary flight display. System features included colorizing the video image to mesh with the synthetic terrain background, decluttering the approach symbology to facilitate the detection of the approach lights and runway markings, creating a semi-transparent IR sky to ensure continuous situational awareness of the surrounding terrain, and annunciating the decision height to facilitate the transition to the actual runway environment. Over 100 approaches were flown during three flight test sessions. For the first flight test session pilots reviewed early CVS proofs of concept on Honeywell's Citation Sovereign.
Journal Article

Automated Planning, Exploration and Mapping of Complex Operational Domains of Flight Using Multifactor Situational Trees

2011-10-18
2011-01-2659
A critical situation can suddenly develop in the ‘pilot (automaton) - aircraft - operational environment’ system behavior as a result of unfavorable mixing and cross-coupling of several demanding operational factors. The latter can include adverse weather effects, pilot (automaton) errors, mechanical failures and hidden design flaws. These factors are typically linked by strong cause-and-effect relationships, which can disturb the normal flow of external forces and moments acting on the aircraft. As a result, a multifactor situation can quickly propagate towards a chain reaction type accident. Specialists (designers, flight test pilots/engineers, regulators, investigators, educators/instructors, line pilots) have limited resources to address multifactor cases during the aircraft life cycle. The main difficulty is combinatorics (‘the curse of dimensionality’) which determines technical, time and budget constraints.
Journal Article

NASA System-Level Design, Analysis and Simulation Tools Research on NextGen

2011-10-18
2011-01-2716
A review of the research accomplished in 2009 in the System-Level Design, Analysis and Simulation Tools (SLDAST) of the NASA's Airspace Systems Program is presented. This research thrust focuses on the integrated system-level assessment of component level innovations, concepts and technologies of the Next Generation Air Traffic System (NextGen) under research in the ASP program to enable the development of revolutionary improvements and modernization of the National Airspace System. The review includes the accomplishments on baseline research and the advancements on design studies and system-level assessment, including the cluster analysis as an annualization standard of the air traffic in the U.S. National Airspace, and the ACES-Air MIDAS integration for human-in-the-loop analyzes within the NAS air traffic simulation.
Journal Article

Trade Studies for NASA N3-X Turboelectric Distributed Propulsion System Electrical Power System Architecture

2012-10-22
2012-01-2163
This paper outlines power system architecture trades performed on the N3-X hybrid wing body aircraft concept under NASA's Research and Technology for Aerospace Propulsion (RTAPS) study effort. The purpose of the study to enumerate, characterize, and evaluate the critical dynamic and safety issues for the propulsion electric grid of a superconducting Turboelectric Distributed Propulsion (TeDP) system pursuant to NASA N+3 Goals (TRL 4-6: 2025, EIS: 2030-2035). Architecture recommendations focus on solutions which promote electrical stability, electric grid safety, and aircraft safety. Candidate architectures were developed and sized by balancing redundancy and interconnectivity to provide fail safe and reliable, flight critical thrust capability. This paper outlines a process for formal contingency analysis used to identify these off-nominal requirements. Advantageous architecture configurations enabled a reduction in the NASA's assumed sizing requirements for the propulsors.
Technical Paper

Flight Testing TECS — The Total Energy Control System

1986-10-01
861803
This paper describes some of the unique features of an integrated throttle-elevator control law known as the Total Energy Control System (TECS) which has been flight tested on NASA Langley's Transport Systems Research Vehicle. The TECS concept is designed around total energy principles. It utilizes a full-time autothrottle to control the total energy of the aircraft and the elevator to distribute the energy between speed and flight path objectives. Time histories of selected parameters generated from flight data are used to illustrate the pilot-like control strategy of the system and the priority logic employed when throttle limiting is encountered.
Technical Paper

Flight Simulators in Aerospace Engineering Education

1986-10-01
861816
The Department of Aerospace Engineering and Engineering Mechanics at The University of Texas at Austin has over seventeen years of experience in the use of flight simulators in the teaching of Aerospace Engineering. The primary simulator used has been a Link GAT-l. An air force surplus T-38 simulator was obtained through an agreement with the local Air Force ROTC unit, but this simulator proved too expensive to maintain. The simulators have been used in the teaching of basic flight mechanics, advanced flight mechanics, flight test engineering, the freshman aerospace engineering course, and in department orientations. This paper describes our experiences in using simulators in Aerospace Engineering education.
Technical Paper

High Speed Wind Tunnel Tests of the PTA Aircraft

1986-10-01
861744
Propfans, advanced highly-loaded propellers, are proposed to power transport aircraft that cruise at high subsonic speeds, giving significant fuel savings over the equivalent turbofan-powered aircraft. NASA is currently sponsoring the Propfan Test Assessment Program (PTA) to provide basic data on the structural integrity and acoustic performance of the propfan. The program involves installation design, wind-tunnel tests, and flight tests of the Hamilton Standard SR-7 propfan in a wing-mount tractor installation on the Gulfstream II aircraft. This paper reports on the high-speed wind-tunnel tests and presents the computational aerodynamic methods that were employed in the analyses, design, and evaluation of the configuration. In spite of the complexity of the configuration, these methods provide aerodynamic predictions which are in excellent agreement with wind-tunnel data.
Technical Paper

Update of Composite Fastener Technology at BHTI

1991-11-01
912648
Composite fasteners are of great interest to the aircraft industry as an improved method for joining composite structure. Current metal-fastener technology does not adequately address all the relevant concerns, problems that contribute to increased costs, weight, and radar signature. Emerging composite fastener technology offers the potential of alleviating some of these problems. Preliminary data on polyetheretherketone (PEEK) continuous carbon fiber fasteners were developed, coupons were tested, data were analyzed, and preliminary design criteria were established to facilitate application to design. These criteria were then utilized to select potential structural elements and components for fastener installation. A test element was identified, fasteners were installed, a static test performed, and fasteners evaluated in aircraft structure. A component was identified, the fasteners were installed in a secondary composite structure, and flight tests were conducted.
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