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The reduction of NOx emissions required by the future Euro 6 standards leads engine manufacturers to develop Diesel Homogeneous Charge Compression Ignition (HCCI) combustion processes. Because this concept allows reducing both NOx and particulates simultaneously, it appears as a promising way to meet the next environmental challenges. Unfortunately, HCCI combustion often increases CO and HC emissions. Conventional oxidation catalyst technologies, currently used for Euro 4 vehicles, may not be able to convert these emissions because of the saturation of active catalytic sites. As a result, such increased CO and HC emissions have to be reduced under standard levels using innovative catalysts or emergent technologies. The work reported in this paper has been conducted within the framework of the PAGODE project (PSA, IFP, Chalmers University, APTL, CRF, Johnson Matthey and Supelec) and financed by the European Commission.

This paper presents the detailed characterization of particulate emissions from a NADI™ dual mode engine (HCCI at low load and conventional combustion at high load). Morphology, composition and chemical reactivity of the particulate matter generated on an engine running in HCCI mode have been specified and compared to the conventional mode reference. Results showed that HCCI combustion formed particles with a higher volatile organic fraction due to the relatively high level of HC generated by this kind of combustion. Advanced soot characterization emphasized that HCCI soot is oxidized at a slower reaction rate than conventional soot, but with a lower temperature. This last characteristic could partially compensate the poor continuous regeneration effect due to low NO2 emission levels observed in HCCI combustion. Microscopic observation and particle sizing did not show significant differences between HCCI and conventional soot.

To ensure overall optimisation of heavy duty engine performance (with the respect of NOx&PM future European and US emissions standards), the use of a high efficiency NOx after-treatment system such as a NOx trap appears to be necessary. But running in rich conditions, even for a short time, leads to a large increase of particulate emissions so that a particulate filter is required. A first investigation with a NOx-trap only has been carried out to evaluate and optimise the storage, destorage and reduction phases from the NOx conversion efficiency and fuel penalty trade-off. The equivalence ratio level, the fuel penalty and the temperature level of the NOx-trap have been shown as a key parameter. Respective DPF and LNA locations have been studied. The configuration with the NOx-trap upstream provides the best NOx / fuel penalty trade-off since it allows NOx slip reduction and does not disturb the rich pulses.

The purpose of the 4-SPACE (4-Stroke Powered gasoline Auto-ignition Controlled combustion Engine) industrial research project is to research and develop an innovative controlled auto-ignition combustion process for lean burn automotive gasoline 4-stroke engines application. The engine concepts to be developed could have the potential to replace the existing stoichiometric / 3-way catalyst automotive spark ignition 4-stroke engines by offering the potential to meet the most stringent EURO 4 emissions limits in the year 2005 without requiring DeNOx catalyst technology. A reduction of fuel consumption and therefore of corresponding CO2 emissions of 15 to 20% in average urban conditions of use, is expected for the « 4-SPACE » lean burn 4-stroke engine with additional reduction of CO emissions.

The purpose of the ELEVATE (European Low Emission V4 Automotive Two-stroke Engine) industrial research project is to develop a small, compact, light weight, high torque and highly efficient clean gasoline 2-stroke engine of 120 kW which could industrially replace the relatively big existing automotive spark ignition or diesel 4-stroke engine used in the top of the mid size or in the large size vehicles, including the minivan vehicles used for multi people and family transportation. This new gasoline direct injection engine concept is based on the combined implementation on a 4-stroke bottom end of several 2-stroke engine innovative technologies such as the IAPAC compressed air assisted direct fuel injection, the CAI (Controlled Auto-Ignition) combustion process, the D2SC (Dual Delivery Screw SuperCharger) for both low pressure engine scavenging and higher pressure IAPAC air assisted DI and the ETV (Exhaust charge Trapping Valve).