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Technical Paper

Development of a One-Coat Organic as a Replacement for Conventional Two-Coat Composite Systems on Zinc Nickel

1993-03-01
930747
Conventional prepainted organic coatings on zinc nickel substrates consist of a dried-in-place chrome bearing pretreatment layer followed by a thin film solvent-based organic topcoat. This system is generally applied in order to provide additional corrosion protection to the brittle zinc nickel layer subsequent to forming. An improved version of this organic/metallic coating system has been developed which consists of applying a one-coat water-based chrome bearing epoxy to zinc nickel material. In addition to the production efficiencies gained by applying a one-coat prepainted system, enhancements are also realized with regard to corrosion resistance and formability characteristics. It has also been found that a novel curing technique can be utilized in order to allow for higher temperature curing of prepainted materials on bake hardenable substrates without adversely affecting mechanical properties.
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