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Partially stabilized zirconia is an insulating ceramic which offers high strength, high thermal expansion, and wear resistance. Low thermal conductivity provides the required insulation, high strength improves reliability, and high thermal expansion provides a simple means of attachment for ceramic engine components. Pistons, cylinder liners, and cylinder heads have been insulated with PSZ and engine tested in an adiabatic diesel engine.

Some results of a systematic analysis of important sources of hydrocarbon emissions from a direct injection diesel engine are presented. The following sources are considered and investigated: (1) local over-mixing, (2) poor end of injection, (3) fuel emptying from sac volume. The analysis uses systematic engine experiments and an existing two-dimensional thick evaporating spray model to determine the contribution of various hydrocarbon sources to the total hydrocarbon emissions in the exhaust. The results show that at idle and light load conditions, local overmixing is the major source of hydrocarbon emissions. The amount of fuel over-mixed is directly controlled by mixing rate, ignition delay, and the lean limit of combustion. Mixing rate calculations show that the injection rate shape and nozzle geometry are more important than the physical properties of the fuel in determining the amount of fuel overmixed.