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The optimization of the air-fuel mixture formation plays a very important role in order to reduce the total amount of emissions from an SI engine. To comply with the EURO5 emission restrictions is necessary to understand the influence of injection timing (with respect to engine load) and injector geometry on the air-fuel dynamic interaction. The aim of this paper is to define a CFD methodology for the simulation of a PFI engine. The goals of this analysis are the evaluation of the injector geometry and injection timing influences on the air-fuel mixture preparation and so on the equivalence ratio distribution inside the combustion chamber. Preliminary assessments of the wall-film and droplet-wall interaction sub models have been carried out in order to validate the methodology [1].

The efficiency of engine operations, i.e. cold start, transient response and operating at idle, depends on the capability of the injection fuel system to promote a homogeneous mixture formation through an efficient interaction with engine fluid dynamics and geometry. The paper presents the development and the application of a methodology for running a CFD PFI engine simulation. A preliminary assessment of the wall-film and droplet-wall interaction sub models has been carried out in order to validate the methodology. Then a three-step numerical procedure has been adopted. The first two steps are aimed to properly initialize the secondary breakup model depending on the type of injector installed on board in order to achieve accurate predictions of spray characteristics.