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Ba(Ce,Zr,Pt)O3-perovskite is a new intelligent catalyst that shows self-regeneration of the precious metal. We previously reported that a Pd-perovskite catalyst, La(Fe,Pd)O3, regenerates itself through solid solution and segregation of Pd into and out of the perovskite crystal. We investigated the improvement of the oxygen-storage capacity (OSC) of an intelligent catalyst by means of suppressing the grain growth of the precious metal. The new intelligent catalyst is a composite comprising Ba(Ce,Zr,Pt)O3 perovskite formed on a CeZr oxide. We examined the self-regenerative function of the new material and tested its OSC and catalytic activity after engine aging at high temperature. The new intelligent catalyst was shown to have excellent durability of OSC and excellent catalytic activity.

We have reported the innovation of “An Intelligent Catalyst” which has the function for self-regeneration of Pd realized through the solid solution and segregation of Pd in a perovskite crystal [1, 2, 3, 4 and 5]. We have looked for a design configuration for LaFePdO3 perovskite in the washcoat by comparing single and double layer washcaots as well as different loading locations for precious metals in order to maximize the Intelligent Catalyst's function in the practical conditions. The catalysts were attached to an engine exhaust system and subjected to an accelerated aging. The bed temperature of the catalysts reached to 1050 °C. The performance of the catalysts was evaluated on the engine dynamometer. Catalytic activity and long durability were improved by development of the washcoat configuration. The optimum design of the washcoat was double-layer with a tri-metal (Pt, Rh and Pd) system. The perovskite was located in the lower layer.