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Technical Paper

The Influence of Rotating Wheels on Vehicle Aerodynamics - Numerical and Experimental Investigations

2007-04-16
2007-01-0107
Investigations of the aerodynamic influence of rotating wheels on a simplified vehicle model as well as on a series production car are presented. For this research CFD simulations are used together with wind tunnel measurements like LDV and aerodynamic forces. Several wheel rim geometries are examined in stationary and in rotating condition. A good agreement could be achieved between CFD simulations and wind tunnel measurements. Based on the CFD analysis the major aerodynamic mechanisms at rotating wheels are characterized. The flow topology around the wheels in a wheel arch is revealed. It is shown, that the reduction of drag and lift caused by the wheel rotation on the isolated wheel and the wheel in the wheel arch are based on different effects of the airflow. Though the forces decrease at the front wheel due to the wheel rotation locally, the major change in drag and lift happens directly on the automotive body itself.
Technical Paper

Numerical Simulation of Zeolite- and V-Based SCR Catalytic Converters

2007-04-16
2007-01-1136
A numerical model describing the ammonia based SCR process of NOX on zeolite catalysts is presented. The model is able to simulate coated and extruded monoliths. The development of the reaction kinetics is based on a study which compares the activity of zeolite and vanadium based catalysts. This study was conducted in a microreactor loaded with washcoat powder and with crushed coated monoliths. A model for the SCR reaction kinetics on zeolite catalysts is presented. After the parameterization of the reaction mechanism the reaction kinetics were coupled with models for heat and mass transport. The model is validated with laboratory data and engine test bench measurement data over washcoated monolith catalysts. A numerical simulation study is presented, aiming to reveal the differences between zeolite and vanadium based SCR catalysts.
Technical Paper

Flow around an Isolated Wheel - Experimental and Numerical Comparison of Two CFD Codes

2004-03-08
2004-01-0445
This paper presents velocity and pressure measurements obtained around an isolated wheel in a rotating and stationary configuration. The flow field was investigated using LDA and a total pressure probe in the model scale wind tunnel at IVK/FKFS. Drag and lift were determined for both configurations as well as for the wheel support only. These results were used as a reference for comparing numerical results obtained from two different CFD codes used in the automotive industry, namely STAR-CD™ and PowerFLOW™. The comparison gives a good overall agreement between the experimental and the simulated data. Both CFD codes show good correlation of the integral forces. The influence of the wheel rotation on drag and lift coefficients is predicted well. All mean flow structures which can be found in the planes measured with LDA can be recognized in the numerical results of both codes. Only small local differences remain, which can be attributed to the different CFD codes.
Technical Paper

Correction of Nozzle Gradient Effects in Open Jet Wind Tunnels

2004-03-08
2004-01-0669
In open jet wind tunnels with high blockage ratios a sharp rise in drag is observed for models approaching the nozzle exit plane. The physical background for this rise in drag will be analyzed in the paper. Starting with a basic analysis of the dependencies of the effect on model and wind tunnel properties, the key parameters of the problem will be identified. It will be shown using a momentum balance and potential flow theory that interaction between model and nozzle exit can result in significant tunnel-induced gradients at the model position. In a second step, a CFD-based investigation is used to show the interaction between nozzle exit and a bluff body. The results cover the whole range between open jet and closed wall test section interaction. The model starts at a large distance from the nozzle, then moves towards the nozzle, enters the nozzle and is finally completely inside the nozzle.
Technical Paper

The Vision of a Comprehensive Safety Concept

2001-06-04
2001-06-0252
A look at the various past achievements in the field of passenger car safety raises the question whether any dramatic steps towards its improvement can still be expected. Will progress be confined to the optimization of existing systems or does the future hold new substantial safety steps? This paper elaborates on the issue that the time available before a potential accident occurs can be used to improve the safety of occupants and other involved road users. Accident analysis confirms that this is feasible for about two-thirds of all accidents. The recognition of an imminent collision bears a noteworthy potential for accident prevention, reduction of accident severity and injury severity. The former boundary between active and passive safety thus fades continually. Based upon this it is possible to describe vehicle safety by a comprehensive approach encompassing seven escalation levels.
Technical Paper

Collaborative Product Creation Driving the MOST Cooperation

2002-10-21
2002-21-0003
The following document offers insight into the work of the MOST Cooperation. Now that MOST is on the road, a short overview of five years of successful collaborative work of the partners involved and the results achieved will be given. Emphasis is put on the importance of a shared vision in combination with shared values as a prerequisite for targeted collaborative work. It is also about additional key success factors that led to the success of the MOST Cooperation. Your attention will be directed to the way the MOST Cooperation sets and achieves its goals. And you will learn about how the organization was set-up to support a fast progression towards the common goal. The document concludes with examples of recent work as well as an outlook on future work.
Technical Paper

Strategies to Reduce HC-Emissions During the Cold Starting of a Port Fuel Injected Gasoline Engine

2003-03-03
2003-01-0627
In view of tight emission standards, injection strategies to reduce raw HC-emissions during the cold starting of port fuel injected engines are evaluated in this study. The relevance of spray targeting and atomization is outlined in the first part of this paper. The foundation and performance of different injector concepts with respect to spray characteristics are discussed. Laboratory experiments demonstrate that concepts relying on auxiliary energy, such as air-assistance, fuel heating and injection at elevated system pressures, are capable of producing spray droplet sizes in the SMD-range of 25μm. For future injection strategies aimed at the compliance of SULEV emission levels, this target value is considered to be essential. In the second part of this paper, emission tests of selected injector concepts are carried out using a V6-3.2I ULEV engine operated both in a vehicle and on a test bench.
Technical Paper

Numerical Simulation of NO/NO2/NH3 Reactions on SCR-Catalytic Converters:Model Development and Applications

2006-04-03
2006-01-0468
A 1D+1D numerical model describing the ammonia based SCR process of NO and NO2 on vanadia-titania catalysts is presented. The model is able to simulate coated and extruded monoliths. Basing on a fundamental investigation of the catalytic processes a reaction mechanism for the NO/NO2 - NH3 reacting system is proposed and modeled. After the parameterization of the reaction mechanism the reaction kinetics have been coupled with models for heat and mass transport. Model validation has been performed with engine test bench experiments. Finally the model has been applied to study the influence of NO2 on SCR efficiency within ETC and ESC testcycles, Additional simulations have been conducted to identify the potential for catalyst volume reduction if NO2 is present in the inlet feed.
Technical Paper

Functional Integration of E/E Systems

2000-11-01
2000-01-C052
The complexity of electrical/electronic vehicle systems mandates a systematic approach to the development of vehicle control, infotainment or comfort functions as well as the integration of these functions in an in-vehicle network consisting of several dedicated bus systems and according gateways. Due to reduced time-to-market, the integration has to be performed in a virtual environment. The classical Digital Mockup (DMU) addresses the physical integration of EE systems as mechanical components. However, functional aspects play a dominant role in EE vehicle systems. For this reason, functional integration defines a multi-view, mixed-level approach to the description, transformation, verification and integration of vehicle functions under consideration of the physical vehicle integration.
Technical Paper

Fuel Effects on The Low Temperature Performance of Two Generations of Mercedes-Benz Heavy-Duty Diesel Engines

1999-10-25
1999-01-3594
Cold performance is a very important issue for diesel engines. Customers expect their engines to start reliably under all ambient conditions, and to quickly deliver useful power without unacceptable noise or exhaust emissions. In this programme the low ambient temperature cold start performance of two generations of Mercedes-Benz Heavy-Duty diesel engines has been explored. Both are typical of the smaller European Heavy-Duty engine design. The OM364 LA meets Euro 2 emissions legislation using mechanical controls; the OM904 LA is the first evolution of an all-new design to replace the OM364 LA, and features a three-valve cylinder head and high pressure unit-pump injection, with fully electronic controls. Engines were tested in a temperature controlled chamber, using a procedure that studied the first few minutes of operation from cold.
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