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We have developed a New Black-face Cluster with Transparent EL Display, positioned on the speedometer, to display driver support information within the cluster; mass production of this DUAL VISION CLUSTER commenced in September 1999. The following were two requirements for implementing this cluster. 1) Selection of display device 2) Positioning of cluster in front of speedometer, using Transparent EL Display In this session, we will explain how we resolved the issues involved in development of this new Black-face Cluster. We will also describe the structure of the cluster.

In preparation for compliance with California's SULEV standard and Euro STAGE 4 standard, which will take effect in 2002 and 2005, respectively, we have developed a laminated planar oxygen sensor. The developed sensor has the following characteristics: high thermal conductivity and superior dielectric characteristic, due to direct joining of the heater element alumina substrate and the sensor element zirconia electrolyte; low heat stress at temperature rise, due to optimized heater design; superior sensor protection from water droplets, and improved sensor response, due to optimized arrangement of intake holes in the sensor cover. With these characteristics, the developed oxygen sensor can be activated in 10 seconds after cold start. This report describes the technologies we used to develop the early-activation oxygen sensor.

A new combustion concept for DISI gasoline engine was developed to achieve superior performances of high power and low environmental load. It realizes a high specific power and a good lean combustion performance simultaneously by utilizing a DI spray jet effectively to accelerate the in-cylinder tumble flow. Injection direction and configuration of the DI spray was optimized for intensification of the in-cylinder flow and high mixture homogeneity, a thin fan-shaped spray generated by a slit nozzle was adopted. As a result, combustion was accelerated by increase of in-cylinder turbulence intensity, and homogeneity of air-fuel mixture was improved. In addition, in-cylinder fuel wall wetting, which causes emission of particulate matter (PM) and oil dilution, was drastically reduced by improvement of the fan-shaped spray.

The required fuel spray characteristics, controlled fuel pressure, and injector installation configurations in gasoline direct injection differ among manufacturers. As a result, there are currently a variety of injector types and configurations being proposed by many different component manufacturers. This paper proposes a new injector design that both enables high fuel pressure operation by utilizing a highly efficient electromagnetic valve using a composite magnetic material for the injector actuator, and increases manufacturing productivity while also meeting the requirements of each engine manufacturer by simplifying the construction of the injector.

The development of new systems to reduce exhaust gases is being investigated in response to OBD-II regulations and regulations all over the world relating to the introduction of low exhaust gas vehicles (LEV, ULEV, STEP3, STEP4). We have developed a highly responsive thermistor type catalyst temperature sensor that is very accurate, highly heat resistant, has a wide detection range, and that can be used in exhaust gas cleansing systems. The key technologies used in this new catalyst temperature sensor are: 1 Wide detection range: The thermistor is of a network construction that comprises a semi-conductor with a new Y-Cr-Mn perovskite crystal structure and an insulator. The temperature range can be set by changing the proportions of semi-conductor and insulator.