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Bioregenerative resource recovery components for Advanced Life Support systems will need to be reliable and stable for long duration space travel. Since 1989, bioregenerative life support research at the ALS Breadboard Project has examined processing of inedible crop residues in bioreactors for recovery of nutrients for replenishment of crop hydroponic solutions. Bioreactor operation has been reliable as demonstrated by continuous operation for up to 418 days with long periods of steady state conditions. Bioreactors have demonstrated stability following unplanned, non-lethal perturbations in pH, temperature, dissolved oxygen, and inedible residue supply. In each instance, a rapid return to steady state conditions was observed.

The KSC Breadboard Scale Aerobic Bioreactor (B-SAB) was used to bioprocess inedible wheat crop residues to provide recycled nutrients to support crop growth in the JSC Variable Pressure Growth Chamber (VPGC) as part of the 91 day JSC-Lunar/Mars Life Support Test Project Phase III. To meet the wheat nutrient demand at JSC, the KSCB-SAB was operated at both a higher loading rate (35 gdw L-1 compared with 20 gdw L-1) and at a slower retention time (21 days compared with 8 days) than we had used in previous bioreactor (continuous stirred tank reactor - CSTR) studies. The bioreactor operated for 19 weeks-8 weeks startup and steady state stabilization then 11 weeks of operation with the broth harvested weekly. Filtered broth was amended with nutrients and transported to JSC for integration into the VPGC wheat growth component of L/MLSTP Phase III. Biodegradation of JSC wheat residues was a constant 45% during steady state bioreactor operation, and similar to previous B-SAB runs.

The National Aeronautics and Space Administration (NASA) intends to continue the human exploration of outer space. Long duration missions will require the development of reliable regenerative life support processes. The intent of this paper is to define the Kennedy Space Center Controlled Ecological Life Support System (CELSS) research plan for the development and testing of three candidate biological processors for a hybrid biological and physical-chemical waste recycling system. The system would be capable of reclaiming from inedible plant biomass, human metabolic waste, and gray water those components needed for plant growth (carbon dioxide, water, and inorganic salts), while eliminating noxious compounds and maximizing system closure. We will colaborate with AMES Research Center (ARC), Johnson Space Center (JSC), and academia, to design a functional biological-based waste processing system that could be integrated with the planned Human Rated Test Facility (HRTF) at JSC.