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Technical Paper

Corrosion Rates of Steel, Zinc and Bi-Metal Couples in the Field and in Laboratory Environments

2002-03-04
2002-01-0206
Automotive corrosion is a complex issue since a vehicle is comprised of many materials and different locations on the vehicle experience different corrosion environments. As a result, multiple corrosion mechanisms are encountered. Hence, development of an accelerated corrosion test for automobiles that correlates well to real world corrosion situations is a challenging task. Most corrosion tests currently used in the automotive industry were designed for corrosion of steel. With an increasing use of aluminum and magnesium alloys, galvanic corrosion becomes a critical issue. Applying corrosion tests designed for steel to evaluate galvanic corrosion of lightweight alloys could lead to erroneous conclusions since the acceleration factors for the two corrosion mechanisms may be very different.
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