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Technical Paper

Starting Process Control of a 2-Cylinder PFI Gasoline Engine for Range Extender

2020-04-14
2020-01-0315
With the increasing worldwide concern on environmental pollution, battery electrical vehicles (BEV) have attracted a lot attention. However, it still couldn’t satisfy the market requirements because of the low battery power density, high cost and long charging time. The range-extended electrical vehicle (REEV) got more attention because it could avoid the mileage anxiety of the BEVs with lower cost and potentially higher efficiency. When internal combustion engine (ICE) works as the power source of range extender (RE) for REEV, its NVH, emissions in starting process need to be optimized. In this paper, a 2-cylinder PFI gasoline engine and a permanent magnet synchronous motor (PMSM) are coaxially connected. Meanwhile, batteries and load systems were equipped. The RE co-control system was developed based on Compact RIO (Compact Reconfigurable IO), Labview and motor control unit (MCU).
Technical Paper

Correlation Analysis of Interior and Exterior Wind Noise Sources of a Production Car Using Beamforming Techniques

2017-03-28
2017-01-0449
Beamforming techniques are widely used today in aeroacoustic wind tunnels to identify wind noise sources generated by interaction between incoming flow and the test object. In this study, a planar spiral microphone array with 120 channels was set out-of-flow at 1:1 aeroacoustic wind tunnel of Shanghai Automotive Wind Tunnel Center (SAWTC) to test exterior wind noise sources of a production car. Simultaneously, 2 reference microphones were set in vehicle interior to record potential sound source signal near the left side view mirror triangle and the signal of driver’s ear position synchronously. In addition, a spherical array with 48 channels was set inside the vehicle to identify interior noise sources synchronously as well. With different correlation methods and an advanced algorithm CLEAN-SC, the ranking of contributions of vehicle exterior wind noise sources to interested interior noise locations was accomplished.
Technical Paper

Fault-Tolerant Ability Testing for Automotive Ethernet

2018-04-03
2018-01-0755
With the introduction of BroadR-Reach and time-sensitive networking (TSN), Ethernet has become an option for in-vehicle networks (IVNs). Although it has been used in the IT field for decades, it is a new technology for automotive, and thus requires extensive testing. Current test solutions usually target specifications rather than the in-vehicle environment, which means that some properties are still uncertain for in-vehicle usage (e.g., fault tolerance for shorted or open wires). However, these characteristics must be cleared before applying Ethernet in IVNs, because of stringent vehicular safety requirements. Because CAN is usually used for these environments, automotive Ethernet is expected to have the same or better level of fault tolerance. Both CAN and BroadR-Reach use a single pair of twisted wires for physical media; thus, the traditional fault-tolerance test method can be applied for automotive Ethernet.
Technical Paper

Optimal Study on the TL of Automotive Door Sealing System Based on the Interior Speech Intelligibility

2018-04-03
2018-01-0672
Wind noise becomes the foremost noise source when a car runs at high speeds. High frequency characteristics of wind noise source and effective performance of seal rubbers for insulating leakage noise make research on the Transmission Loss (TL) of automotive door sealing systems significant. The improvement of TL of automotive door sealing system could effectively decrease the interior noise due to wind noise for vehicles at high speeds. In this study, compression simulation of seal rubbers for an automotive door is performed through a Finite Element (FE) tool firstly. Compressed geometries of the seal rubbers are obtained. Then, based on the final compressed geometries and pre-stress modes of the automotive door seal rubbers, the TL of the whole door sealing system is acquired by hybrid Finite Element - Statistic Energy Analysis (FE-SEA) method. The fluctuating surface pressure on a car body was captured by a Computational Fluid Dynamics (CFD) tool.
Technical Paper

Study on Important Indices Related to Driver Feelings for LKA Intervention Process

2018-08-07
2018-01-1586
Lane Keeping Assistance (LKA) system is a very important part in Advanced Driver Assistance Systems (ADAS). It prevents a vehicle from departing out of the lane by exerting intervention. But an inappropriate performance during LKA intervention makes driver feel uncomfortable. The intervention of LKA can be divided into 3 parts: intervention timing, intervention process and intervention ending. Many researches have studied about the intervention timing and ending, but factors during intervention process also affect driver feelings a lot, such as yaw rate and steering wheel velocity. To increase driver’s acceptance of LKA, objective and subjective tests were designed and conducted to explore important indices which are highly correlated with the driver feelings. Different kinds of LKA controller control intervention process in different ways. Therefore, it’s very important to describe the intervention process uniformly and objectively.
Technical Paper

Optimal Design of Vehicle Dash and Floor Sound Package Based on Statistical Energy Analysis

2015-04-14
2015-01-0661
An increasing demand for vehicle noise control has been proposed and at the same time, vehicle weight and fuel economy have become critical for the automotive industry. The methodology of statistical energy analysis (SEA) is used to balance both light weight and high noise insulation performance. In this paper, the vehicle dash and floor sound package systems, which are two of the major paths for vehicle interior noise, are studied and optimized by CAE and testing technology. Two types of sound packages which are the conventional insulation system and the lightweight one are chosen for the vehicle dash and floor system. The vehicle dash and floor systems are modeled by SEA and the transmission loss (TL) of the dash and floor system is analyzed, respectively. Several influence factors of the TL are also analyzed, such as sound package coverage, the leaks, etc.
Technical Paper

Performance Testing and Analysis of Multi-Channel Active Control System for Vehicle Interior Noise Using Adaptive Notch Filter

2019-06-05
2019-01-1567
It is considered that slow convergence speed and large calculation amount of commonly used adaptive algorithm in the active control system for vehicle interior noise yield noise reduction performance and hardware requirements problems. In this paper, a 4-channel active control of vehicle interior noise based on adaptive notch filter is established, and road test is carried out to test and analyze the performance of the control system. Firstly, the general mathematic model of the multi-channel active control system based on adaptive notch filter is established. The computational complexity of the algorithm is analyzed and compared with that of the FXLMS algorithm. Secondly, a hardware-in-the-loop test bench based on multi-channel adaptive notch filter is set up, to measure the noise reduction performance of ANC system under various working conditions.
Technical Paper

Subjective and Objective Evaluation of APU Start-Stop NVH for a Range-Extended Electric Vehicle

2015-03-10
2015-01-0047
In recent years, electric vehicle and hybrid vehicle are either on the market or under intensive research and development (R&D). Since the concept of auxiliary power unit (APU) was brought into the automotive industry, the range-extended electric vehicle (ReEV) has become the favor of the worldwide manufacturers. Normally, the APU starts and stops more frequently in response to the control strategy compared with traditional vehicles, which will affect the ride comfort of passengers. Thus, APU start-stop NVH refinement is an important aspect of ReEV R&D. In this paper, a subjective evaluation on a ReEV was performed to quickly diagnose NVH issues firstly. Based on subjective results, the NVH experiment in a semi-anechoic room was carried out to troubleshoot these issues. The accelerations of the APU mounts, the seat track and the steering wheel as well as interior noise level were acquired and analyzed.
Technical Paper

Functional Safety and Secure CAN in Motor Control System Design for Electric Vehicles

2017-03-28
2017-01-1255
Permanent magnet synchronous motors (PMSM) are widely used in the electric vehicles for their high power density and high energy efficiency. And the motor control system for electric vehicles is one of the most critical safety related systems in electric vehicles, because potential failures of this system can lead to serious harm to humans’ body, so normally a high automotive safety integrity level (ASIL) will be assigned to this system. In this paper, an ASIL-C motor control system based on a multicore microcontroller is presented. At the same time, due to the increasing number of connectivity on the vehicle, secure onboard communication conformed to the AUTOSAR standard is also implemented in the system to prevent external attacks.
Journal Article

Active Noise Equalization of Vehicle Low Frequency Interior Distraction Level and its Optimization

2016-04-05
2016-01-1303
On the study of reducing the disturbance on driver’s attention induced by low frequency vehicle interior stationary noise, a subjective evaluation is firstly carried out by means of rank rating method which introduces Distraction Level (DL) as evaluation index. A visual-finger response test is developed to help evaluating members better recognize the Distraction Level during the evaluation. A non-linear back propagation artificial neural network (BPANN) is then modeled for the prediction of subjective Distraction Level, in which linear sound pressure RMS amplitudes of five Critical Band Rates (CBRs) from 20 to 500Hz are selected as inputs of the model. These inputs comprise an input vector of BPANN. Furthermore, active noise equalization (ANE) on DL is realized based on Filtered-x Least Mean Square (FxLMS) algorithm that controls the gain coefficients of inputs of trained BPANN.
Technical Paper

Revealing the Impact of Mechanical Pressure on Lithium-Ion Pouch Cell Formation and the Evolution of Pressure During the Formation Process

2024-04-09
2024-01-2192
The formation is a crucial step in the production process of lithium-ion batteries (LIBs), during which the solid electrolyte interphase (SEI) is formed on the surface of the anode particles to passivate the electrode. It determines the performance of the battery, including its capacity and lifetime. A meticulously designed formation protocol is essential to regulate and optimize the stability of the SEI, ultimately achieving the optimal performance of the battery. Current research on formation protocols in lithium-ion batteries primarily focuses on temperature, current, and voltage windows. However, there has been limited investigation into the influence of different initial pressures on the formation process, and the evolution of cell pressure during formation remains unclear. In this study, a pressure-assisted formation device for lithium-ion pouch cells is developed, equipped with pressure sensors.
Technical Paper

A Target-Speech-Feature-Aware Module for U-Net Based Speech Enhancement

2024-04-09
2024-01-2021
Speech enhancement can extract clean speech from noise interference, enhancing its perceptual quality and intelligibility. This technology has significant applications in in-car intelligent voice interaction. However, the complex noise environment inside the vehicle, especially the human voice interference is very prominent, which brings great challenges to the vehicle speech interaction system. In this paper, we propose a speech enhancement method based on target speech features, which can better extract clean speech and improve the perceptual quality and intelligibility of enhanced speech in the environment of human noise interference. To this end, we propose a design method for the middle layer of the U-Net architecture based on Long Short-Term Memory (LSTM), which can automatically extract the target speech features that are highly distinguishable from the noise signal and human voice interference features in noisy speech, and realize the targeted extraction of clean speech.
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