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Journal Article

Adhesion Control Method Based on Fuzzy Logic Control for Four-Wheel Driven Electric Vehicle

2010-04-12
2010-01-0109
The adhesion control is the basic technology of active safety for the four-wheel driven EV. In this paper, a novel adhesion control method based on fuzzy logic control is proposed. The control system can maximize the adhesion force without road condition information and vehicle speed signal. Also, the regulation torque to prevent wheel slip is smooth and the vehicle driving comfort is greatly improved. For implementation, only the rotating speed of the driving wheel and the motor driving torque signals are needed, while the derived information of the wheel acceleration and the skid status are used. The simulation and road test results have shown that the adhesion control method is effective for preventing slip and lock on the slippery road condition.
Journal Article

Statistical Analysis of Impacts of Surface Topography on Brake Squeal in Disc-Pad System

2014-04-01
2014-01-0027
A disc-pad system is established to study impacts of surface topography on brake squeal from the perspective of statistical analysis. Firstly, surface topographies of brake disc and pad are precisely measured on the scale of micron and are statistically analyzed with a three-dimensional evaluation system. Secondly, the finite element model of brake disc and pad without surface topographies is created and verified through component free modal tests. Thereby the valid brake squeal model for complex modal analysis is built with ABAQUS. An effective method is developed to apply interface topographies to the smooth contact model, which consequently establishes sixty brake squeal models with topographies. Thirdly, impacts of surface topography on brake squeal are studied through comparison and statistical analysis of prediction results with and without topographies.
Journal Article

Combination of Test with Simulation Analysis of Brake Groan Phenomenon

2014-04-01
2014-01-0869
During a car launch, the driving torque from driveline acts on brake disk, and may lead the pad to slip against the disk. Especially with slow brake pedal release, there is still brake torque applies on the disk, which will retard the rotation of disk, and under certain conditions, the disk and pad may stick again, so the reciprocated stick and slip can induce the noise and vibration, which can be transmitted to a passenger by both tactile and aural paths, this phenomenon is defined as brake groan. In this paper, we propose a nonlinear dynamics model of brake for bidirectional, and with 7 Degrees of Freedom (DOFs), and phase locus and Lyapunov Second Method are utilized to study the mechanism of groan. Time-frequency analysis method then is adopted to analyze the simulation results, meanwhile a test car is operated under corresponding conditions, and the test signals are sampled and then processed to acquire the features.
Technical Paper

A Road Load Data Processing Method for Transmission Durability Optimization Development

2020-04-14
2020-01-1062
With increasing pressure from environment problem for reduction in CO2 emissions and stricter fuel targets from road vehicles, new transmission technologies are gaining more attention in different main market. To get suitable road load data for transmission durability development is becoming increasingly important and can shorten the development time of new transmission. This paper presents the procedure and methods of road load data development for durability design of transmission product and optimization based on the real road data measurement, statistical characteristics evaluation and fatigue damage equivalency. Apply this road load data method procedure on 3 type of vehicle which represent conventional vehicle, BEV and HEV.
Technical Paper

Brake Judder Induced Steering Wheel Vibration: Experiment, Simulation and Analysis

2007-10-07
2007-01-3966
The prevention and control of brake judder and its various negative effects has been a key target of vehicle production. One of the effects is the steering wheel vibration during vehicle braking. Experimental and theoretical investigation into “steering wheel vibration due to brake judder” is extensively presented in this paper. The vehicle road test is carried out under controlled braking conditions. During the test, the accelerations of brake caliper assembly, suspension low and upper control arm, steering arm, tie rod and steering wheel, left and right wheel rotary speed, are measured by a multi-channel data acquisition system. The data processing focuses on order tracking analysis and transfer path analysis to work out the related resonant components. A disc brake assembly, with deliberately designed disc thickness variation and surface run-out combinations, is tested on a brake dynamometer.
Technical Paper

Brake Judder Analysis Based on the Rigid-Flexible Coupling Model of Brake Corner

2016-09-18
2016-01-1933
Brake judder severely affects the riding comfort and safety of vehicle. For the brake corner system, a rigid-flexible coupling model is established based on ADAMS. In the model, brake pads, caliper, anchor and knuckle are flexible bodies, and the contacts between pads and disc and the contacts between pads and caliper are defined in detail. Meanwhile, the vibration acceleration of the brake corner components and the contact forces between disc and pads are used as evaluation index and the evaluation system of brake judder are improved. The analysis results show that the novel model and evaluation system can be used to predict brake judder effectively.
Technical Paper

Design and Research of Micro EV Driven by In-Wheel Motors on Rear Axle

2016-09-18
2016-01-1950
As is known to all, the structure of the chassis has been greatly simplified as the application of in-wheel motor in electric vehicle (EV) and distributed control is allowed. The micro EV can alleviate traffic jams, reduce the demand for motor and battery capacity due to its small size and light weight and accordingly solve the problem that in-wheel motor is limited by inner space of the wheel hub. As a result, this type of micro EV is easier to be recognized by the market. In the micro EV above, two seats are side by side and the battery is placed in the middle of the chassis. Besides, in-wheel motors are mounted on the rear axle and only front axle retains traditional hydraulic braking system. Based on this driving/braking system, distribution of braking torque, system reliability and braking intensity is analyzed in this paper.
Technical Paper

Influences of Pad Backplate on Thermo-Mechnical Coupling in Disc Brake

2016-04-05
2016-01-1354
The transient thermo-mechanical coupling dynamic model of ventilated disc brake with asymmetrical outer and inner thickness was established by means of Msc-marc software. In the model, pad backplate is simplified as a rigid surface with the same shape of brake lining and is bonded together with brake lining. Control node is associated with the rigid surface and the equivalent force that replaces the pressure is applied on the control nodes, of which the degrees of freedom in radial and rotational directions are constrained. With distribution characteristics of disc temperature field, normal stress field and lateral thermo-elastic deformation and thickness for the evaluation, the impacts of brake pad constraints on brake thermomechanical coupling characteristics were analyzed. The simulation results show that the brake pad back plate is an important structure in brake thermo-mechanical coupling analysis, which can’t be ignored in simulation computing.
Technical Paper

An Integrated-Electro-Hydraulic Brake System for Active Safety

2016-04-05
2016-01-1640
An integrated-electro-hydraulic brake system (I-EHB) is presented to fulfill the requirements of active safety. Because I-EHB can control the brake pressure accurately and fast. Furthermore I-EHB is a decoupled system, so it could make the maximum regenerative braking while offers the same brake pedal feeling and also good for ADAS and unmanned driving application. Based on the analysis of current electrohydraulic brake systems, regulation requirements and the requirements for brake system, the operating mode requirements of I-EHB are formed. Furthermore, system topological structure and a conceptual design are proposed. After the selection of key components, the parameter design is accomplished by modeling the system. According to the above-mentioned design method, an I-EHB prototype and test rig is made. Through the test rig, characteristics of the system are tested. Results show that this I-EHB system responded rapidly.
Technical Paper

Speed Tracking Control for All-Terrain Vehicle Considering Road Slope and Saturation Constraint of Actuator

2017-09-23
2017-01-1953
In this paper, a speed tracking controller is designed for the All-terrain vehicles. The method of feedforward with state variable feedback based on conditional integrators is adopted by the proposed control algorithm. The feedforward is designed considering the influence of the road slope on the longitudinal dynamics, which makes the All-terrain vehicles satisfy the acceleration demand of the upper controller when it tracks the desired speed on the road with slope varying greatly. The road slope is estimated based on a combined kinematic and dynamic model. This method solves the problem that road slope estimation requires an accurate vehicle dynamic model and are susceptible to acceleration sensor bias. Based on the vehicle dynamic model and the nonlinear tire model, the method of conditional integration is used in the state variable feedback, which considers the saturation constraint of the actuator with the intention of preventing the divergent integral operation.
Technical Paper

The Design and Evaluation of EMB Actuator Scheme

2017-09-17
2017-01-2509
Electromechanical Braking System (EMB) stops the wheel by motor and related enforce mechanism to drive braking pads to clamp the friction plate. It is compact in sized as well as faster in response, which solves the issue of potential leakage and slows response of traditional hydraulic brake system. The institutions at home and abroad have put forward all kinds of new structural schemes of EMB. At present, there are various EMB structural schemes, but the analysis and evaluation of these schemes are relatively few. In this paper, on the basis of a large number of research, the EMB actuator is modular decomposed according to function ,then the parametric 3D model library of each function module is established. According to brake requirements of the target vehicle, a development platform is set up to match EMB actuator structure scheme quickly.
Technical Paper

Study on Target Tracking Based on Vision and Radar Sensor Fusion

2018-04-03
2018-01-0613
Faced with intricate traffic conditions, the single sensor has been unable to meet the safety requirements of Advanced Driver Assistance Systems (ADAS) and autonomous driving. In the field of multi-target tracking, the number of targets detected by vision sensor is sometimes less than the current tracks while the number of targets detected by millimeter wave radar is more than the current tracks. Hence, a multi-sensor information fusion algorithm is presented by utilizing advantage of both vision sensor and millimeter wave radar. The multi-sensor fusion algorithm is based on centralized fusion strategy that the fusion center takes a unified track management. At First, vision sensor and radar are used to detect the target and to measure the range and the azimuth angle of the target. Then, the detections data from vision sensor and radar is transferred to fusion center to join the multi-target tracking with the prediction of current tracks.
Technical Paper

Analysis under Vehicle-Pedalcyclist Risk Scenario Based on Comparison between Real Accident and Naturalistic Driving Data

2018-04-03
2018-01-1048
This paper constructs the Accident Crash Scenarios(ACSs) classification system based on the traffic accident data collected by the traffic management department in a Chinses city from 2013 to 2015. The classification system selects four influenced variables on the basis of Critical Driving Scenarios(CDSs) in Naturalistic Driving Data. The proportions of each variable are analyzed, and all ACSs are divided into 48 scenarios. The highest proportion of nine ACSs are extracted from all 10596 ACSs, and the result shows the ACSs involved Car-Pedalcyclist occupy the top four scenarios, and the scenarios involved intersection situations are worth attention. Pedalcyclists include bicyclists, motorcyclists, tri-cyclists and electric bicyclists. Multivariate Logistic Regression(MLR) analysis is then used to study the ACSs involved the type of Car-Pedalcyclist.
Technical Paper

Development of Composite Brake Pedal Stroke Simulator for Electro-Hydraulic Braking System

2014-04-01
2014-01-0117
A brake pedal stroke simulator for Electro-hydraulic Braking System (EHBS) was developed to ensure the comfort braking pedal feel for the brake-by-wire system. An EHBS with an integrated master cylinder was proposed, and a composite brake pedal stroke simulator was designed for the EHBS, which was comprised of two inline springs and a third parallel one. A normally closed solenoid valve was used to connect the master cylinder booster chamber and the stroke simulator. The suitable brake pedal stroke was achieved by three stages of these springs' compression, whereas the solenoid valve was shutdown to enable mechanical control of the service brakes when electrical faults appeared.
Technical Paper

A Systematic Scenario Typology for Automated Vehicles Based on China-FOT

2018-04-03
2018-01-0039
To promote the development of automated vehicles (AVs), large scale of field operational tests (FOTs) were carried out around the world. Applications of naturalistic driving data should base on correlative scenarios. However, most of the existing scenario typologies, aiming at advanced driving assistance system (ADAS) and extracting discontinuous fragments from driving process, are not suitable for AVs, which need to complete continuous driving tasks. In this paper, a systematic scenario-typology consisting of four layers (from top to bottom: trip, cluster, segment and process) was first proposed. A trip refers to the whole duration from starting at initial parking space to parking at final one. The basic units ‘Process’, during which the vehicle fulfils only one driving task, are classified into parking process, long-, middle- and short-time-driving-processes. A segment consists of two neighboring long-time-driving processes and a middle or/and short one between them.
Technical Paper

Lane Marking Detection for Highway Scenes based on Solid-state LiDARs

2021-12-15
2021-01-7008
Lane marking detection plays a crucial role in Autonomous Driving Systems or Advanced Driving Assistance System. Vision based lane marking detection technology has been well discussed and put into practical application. LiDAR is more stable for challenging environment compared to cameras, and with the development of LiDAR technology, price and lifetime are no longer an issue. We propose a lane marking detection algorithm based on solid-state LiDARs. First a series of data pre-processing operations were done for the solid-state LiDARs with small field of view, and the needed ground points are extracted by the RANSAC method. Then, based on the OTSU method, we propose an approach for extracting lane marking points using intensity information.
Technical Paper

Investigation on Brake Disc Deformation Under Asymmetric Mechanical Loads

2021-10-11
2021-01-1291
The mechanism of automobile brake hot spots is unclear, which is a problem in the brake industry. Complex coupling between friction, heat, contact, and structure is the main difficulty in revealing the mechanism of brake hot spots. This paper proposes a new way to study the mechanism of hot spots by analyzing the deformation behavior of brake discs under asymmetric mechanical loading. The actual brake is simplified into a brake disc and friction lining system, and a transient dynamic finite element model under asymmetric mechanical loads is established to analyze the deformation characteristics of the brake disc. The normal deformation of the brake disc under asymmetric mechanical loads consists of two parts: low-frequency bending deformation and high-frequency waviness deformation, which are caused by the squeezing effect of the asymmetric brake pressure on the brake disc and the constraint modal vibration of the brake disc.
Technical Paper

Parking Planning with Genetic Algorithm for Multiple Autonomous Vehicles

2022-03-29
2022-01-0087
The past decade has witnessed the rapid development of autonomous parking technology, since it has promising capacity to improve traffic efficiency and reduce the burden on drivers. However, it is prone to the trap of self-centeredness when each vehicle is automated parking in isolation. And it is easy to cause traffic congestion and even chaos when multiple autonomous vehicles require of parking into the same lot. In order to address the multiple vehicle parking problem, we propose a parking planning method with genetic algorithm. Firstly, an optimal mathematic model is established to describe the multiple autonomous vehicle parking problem. Secondly, a genetic algorithm is designed to solve the optimization problem. Thirdly, illustrative examples are developed to verify the parking planner. The performance of the present method indicates its competence in addressing parking multiple autonomous vehicles problem.
Technical Paper

Analysis and Redesign of Connection Part in Cargo Truck Chassis for Fatigue Durability Performance

2023-04-11
2023-01-0599
With the growing prosperity of the long-distance freight and urban logistics industry, the demand for cargo trucks is gradually increasing. The connecting bracket is the critical connecting part of the truck chassis, which bears the load transmitted by the road excitation and reduces the damage to the frame caused by the load. However, the occurrence of rough road conditions is inevitable in heavy-duty transportation. In this paper, road durability tests and fatigue life analysis are carried out on the original structure to ensure the safety of the vehicle. Based on the known boundary and load constraints, a lightweight and high-performance structure is obtained through size optimization, as the original structure cannot meet the performance requirements. Firstly, the road test was conducted on the truck where the original bracket structure is located.
Technical Paper

Intersection Traffic Safety Evaluation Using Potential Energy Filed Method

2023-04-11
2023-01-0855
The intersection is recognized as the most dangerous area because of the restricted road structures and indeterminate traffic regulations. Therefore, according to the Vehicle-to-everything (V2X) communication, Intelligent Transportation Systems (ITS), and Digital Twin data, we present a potential energy field method to establish the general characteristics of intersection traffic safety, evaluate the safety situation of intersection and assist intersection traffic participants in passing through the intersection safer and more efficient. The resulting potential energy field method is established by the contour line of traffic participants' potential energy, which is constructed as a superposition of disparate energies, such as boundary potential energy, body potential energy, and velocity potential energy. The intersection traffic safety is evaluated by the potential energy field characteristic of simultaneous intersection traffic participants.
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