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It is well know that the internal flow field and nozzle geometry affected the spray behavior, but without high-speed microscopic visualization, it is difficult to characterize the spray structure in details. Single-hole diesel injectors have been used in fundamental spray research, while most direct-injection engines use multi-hole nozzle to tailor to the combustion chamber geometry. Recent engine trends also use smaller orifice and higher injection pressure. This paper discussed the quasi-steady near-nozzle diesel spray structures of an axisymmetric single-hole nozzle and a symmetric two-hole nozzle configuration, with a nominal nozzle size of 130 μm, and an attempt to correlate the observed structure to the internal flow structure using computational fluid dynamic (CFD) simulation. The test conditions include variation of injection pressure from 30 to 100 MPa, using both diesel and biodiesel fuels, under atmospheric condition.

This paper summarizes a systematic approach to control of nonlinear automotive systems exposed to fast transients. This approach is based on a combined application of hardware characterization, which inverts nonlinearities, and conventional Proportional-plus-Integral-plus-Derivative (PID) control. The approach renders the closed-loop system dynamics more transparent and simplifies the controller design and calibration for applications in automotive industry. The authors have found this approach effective in presenting and teaching PID controller design and calibration guidelines to automotive engineering audience, who at times may not have formal training in controls but need to understand the development and calibration process of simple controllers.

Simulations using CFD and chemical kinetics models have been applied to gain a better understanding of the effect of the recirculated gases on the autoignition process during cold starting of a direct injection diesel engine. The cranking gases recirculated (CGR) contain fuel vapor and partial oxidation products which affect the autoignition process in different ways. Some hydrocarbons (HCs) species enhance the reaction rates and reduce ignition delay. Meanwhile other HCs species and the partial oxidation products of the autoignition process have an opposing effect. The simulation covered a wide range of the hydrocarbons and aldehydes concentrations and their effect on the ignition delay in a 1.2L Ford DIATA 4-cylinders, water cooled, turbocharged and intercooled diesel engine. The simulated opposing effects of HCs and HCHO on the ignition delay are validated by experimental results at room temperature.

Internal combustion engine control requires feedback signals to the ECU in order to meet the increasingly stringent emissions standards. Reducing the number of on-board sensors needed for proper engine performance would reduce the cost and complexity of the electronic system. This paper presents a new technique to enable one engine element, the fuel injector, to perform multiple sensing tasks in addition to its primary task of delivering the fuel into the cylinder. The injector is instrumented within an electric circuit to produce a signal indicative of the ionization produced from the combustion process in electronically controlled diesel engines. The output of the multi sensing fuel injector (MSFI) system can be used as a feedback signal to the engine control unit (ECU) for injection timing and diagnostics of the injection and combustion processes.

The use of biodiesel and its blends with ultra low sulfur diesel (ULSD) is gaining significant importance due to its ability to burn in conventional diesel engines with minor modifications. However the chemical and physical properties of biodiesel are different compared to the conventional ULSD. These differences directly impact the injection, spray formation, auto ignition and combustion processes which in turn affect the engine-out emissions. To understand the effect of fueling with B-20, tests were conducted on a single cylinder 0.42L direct injection research diesel engine. The engine is equipped with a common rail injection system, variable EGR and swirl control systems and was operated at a constant engine speed of 1500 rpm and 3 bar IMEP to simulated turbocharged conditions. Injection timing and duration were adjusted with B-20 at different locations of peak premixed combustions (LPPC) and two different swirl ratios to achieve 3 bar IMEP.

Requirements for reduced fuel consumption with simultaneous reductions in regulated emissions require more efficient operation of Spark Ignited (SI) engines. An advanced valvetrain coupled with Gasoline Direct injection (GDi) provide an opportunity to simultaneously reduce fuel consumption and emissions. Work on a flex fuel GDi engine has identified significant potential to reduce throttling by using Early Intake Valve Closing (EIVC) and Late Intake Valve Closing (LIVC) strategies to control knock and load. High loads were problematic when operating on gasoline for particulate emissions, and low loads were not able to fully minimize throttling due to poor charge motion for the EIVC strategy. The use of valve deactivation was successful at reducing high load particulate emissions without a significant airflow penalty below 3000 RPM. Valve deactivation did increase the knocking tendency for knock limited fuels, due to increased heat transfer that increased charge temperature.