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The development trends of advanced automobile engines towards high power-to-volume and power-to-mass ratios are partially in contradiction with the requirements regarding drastically reduced fuel consumption and pollutant emission. The development way of the engine between customer acceptance and limitations by law is mainly determined by the optimization of scavenging, mixture formation and combustion characteristics, as functional base for the engine design. The paper presents a new direct injection concept and its optimization correlated with the scavenging process. The process simulation - as a base for the engine development - was carried out using concomitantly two CFD codes - FIRE and VECTIS. The main optimization parameters were the combustion chamber design, the injector location, the spray characteristics, the spark location, the injection timing and duration.

The fuel direct injection in SI engines is demonstrating a remarkable potential regarding the reduction of consumption and pollutant emission. Nevertheless, the management of the mixture formation “in-cylinder” - in conditions of a short duration and of a complex fluid dynamic configuration imposes both an accurate modeling and an exact control of the process. The problem gains on complexity when considering the use of alternative fuels which becomes more and more a subject of actuality. The paper presents a comparative analysis of mixture formation process and engine performances, when applying direct injection of gasoline, respectively of ethanol in a four-stroke single cylinder SI engine. The modulation of the injection rate shape is the result of a fuel high pressure wave, generated in a pressure pulse direct injection system.

The spray characteristics are determining factors for the quality of mixture formation respectively for the combustion, when applying GDI. Their variation with load and speed is a basic criterion for the adaptability of an injection system type to an engine with known requirements. CFD models of the fluid flow dynamics, mixture formation and combustion are a determining condition for such adaptation. The paper presents the development results of a GDI four-stroke, four-valve, single cylinder engine. The pressure pulse injection system involved in this application is analyzed and presented from the fluid-dynamic behavior up to the obtained injection spray characteristics. The mixture formation and combustion processes are simulated for different load and speed values, respectively for favorable combinations of parameters, such as the injection system configuration, the opening pressure of the applied mechanical injector and the injection duration.

The paper presents the results of a down-sizing concept implicating gasoline direct injection, which is applied to a four-stroke four-valve SI engine with a displacement of 500 ccm per cylinder. The typical features of a down sized engine such as a high level of engine speed, high power density at low fuel consumption and a low level of pollutant emission form the main targets of this study. Numerical models of the process stages have been developed in 1D and 3D CFD codes. The accurateness of the models has been proved using experimental results. The main work consisted on the application of a direct injection system to the engine. The compact engine design and the high compression ratio have been maintained resulting in a combustion chamber design without any cavities or bowls. To obtain accurate results, the simulation work has been carried out using two different CFD-codes (FIRE and VECTIS); the results have been analyzed and compared.

The future development of two-stroke engines will be conditioned by the drastic reduction of pollutant emission, especially of hydrocarbon. This goal is not achievable only by scavenging improvement, rather a new quality of mixture formation using direct injection is imposed. However, the internal mixture formation in a large range of speed and load, considering the scavenge flow particularities of two-stroke engines as well, appears as an extremely complex process. Thereby a numerical simulation is in this case very effective for the adaptation of a direct injection method at the engine. The paper presents a concept for modeling and optimization of the mixture formation process within a high-speed two-stroke engine with liquid fuel injection system. The injection system generates a pressure pulse which is not dependent on the engine speed.

The paper presents a concept for modeling and optimization of the mixture formation process during gasoline direct injection, using a high-pressure single fluid injection system which allows the modulation of the injection rate independently on the engine speed. Going from this favorable premise for the adaptation of the mixture formation to various load and speed conditions, the aim of modeling is to find the optimum combination between the adaptable elements as follows: form of the fuel pressure wave, injection timing, spray form, injector location, form of the combustion chamber. Moreover, the interaction between fuel and air flow within the cylinder during the mixture formation is considered as a determining factor for the combustion process, and forms thereby an important part of the modeling.

The internal mixture formation within SI engines using fuel direct injection has a significant potential regarding the reduction of bsfc and pollutant emission. However the short time available for injection and spray distribution, as well as the complexity of the fluid dynamic conditions, amplified in a wide load and speed range, form a different base for the combustion process than using external mixture formation. The intend of the present study is to develop a method for modeling and optimization of mixture formation and combustion using a general approach for the fuel direct injection, which consist in the modulation of the injection rate, independently on the engine speed. In the first stage of modeling, the optimum combination between mixture formation elements as fuel pressure history, injection timing, spray characteristics, injector location or combustion chamber design is of great importance, forming the conditions for the subsequent combustion process.