Search Results

Several mounting system design concepts have been conceptually used to decouple the engine roll mode though limited success is observed in practice. One shortcoming of the existing theories is that they ignore damping in their formulations. To overcome this deficiency, we re-formulate the problem for a non-proportionally damped, linear system while recognizing that significant damping may be possible with passive (such as hydraulic), adaptive or active mounts. Only rigid body modes of power train are considered and chassis is assumed to be rigid. Complex mode method is employed and the torque roll axis (TRA) paradigms are re-examined in terms of mount rate ratios, mount locations and orientation angles. We will show that true TRA decoupling is not possible with non-proportional damping though it is theoretically achieved for a proportionally damped system.

In many manual transmissions, conditions for the onset of vibro-impacts from an unloaded gear pair are more likely than from an engaged set. Although some of the general characteristics of neutral gear rattle are known, no specific analytical models are available in the literature that can explain interactions between unloaded and loaded gear pairs in the drive rattle mode. For the sake of illustration, a particular problem for a light duty truck is studied in this paper and dynamic interactions are investigated. Some experimental measurements are first presented to define the unloaded gear rattle problem. Linear and non-linear mathematical models of the driveline are developed to understand, quantify and control the rattle problem. Trends predicted by simulations are compared with those observed in experiments. The effects of various gear run-ups and vibratory drag torques are investigated.

The vibration isolation effectiveness of powertrain mount configurations is examined for electric vehicle application by considering the effect introduced by internal mount resonances. Unlike internal combustion engines where mounts are typically designed only for static support and low frequency dynamics, electric motors have higher excitation frequencies in a range where mount resonances often occur. The problem is first analytically formulated by considering a simple 3-dimensional powertrain system, and the vibration isolation effectiveness significantly deteriorates at the mount resonance(s). It is shown that by modifying the mount shape, the mount resonance(s) can be shifted while maintaining the same static rate, tuning the frequency away from any engine excitation or natural frequencies. Further, internal mount resonances are utilized to improve vibration isolation over a narrow frequency range, using non-identical mounts to split mount resonance peaks.