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Vehicle front-end geometry and stiffness characteristics have been shown to influence pedestrian lower extremity response and injury patterns. The goal of this study is to compare the lower extremity response and injuries of post mortem human surrogates (PMHS) tested in full-scale vehicle-pedestrian impact experiments with a small sedan and a large sport utility vehicle (SUV). The pelves and lower limbs of six PMHS were instrumented with six-degree-of-freedom instrumentation packages. The PMHS were then positioned laterally in mid-stance gait and subjected to vehicle impact at 40 km/h with either a small sedan (n=3) or a large SUV (n=3). Detailed descriptions of the pelvic and lower extremity injuries are presented in conjunction with global and local kinematics data and high speed video images. Injured PMHS knee joints reached peak lateral bending angles between 25 and 85 degrees (exceeding published injury criteria) at bending rates between 1.1 deg/ms and 3.7 deg/ms.

A dynamic rollover test system (DRoTS) capable of simulating rollover crashes in a laboratory was designed for research use at the University of Virginia. The goal of the current study is to describe the system's capabilities and specifications as well as to explore the limitations of the system's ability to simulate rollover crashes. The test apparatus was designed to permit simulation of a single roof-to-ground interaction of a rollover crash with the potential to be modified for evaluation of pre-roof contact occupant motion. Special considerations were made to permit testing of both dummies and post-mortem human surrogates in both production vehicles and a parametric test buck. DRoTS permits vertical translation, pitch, and roll of the test vehicle while constraining longitudinal and lateral translations and yaw. The study details the ranges of test parameters capable with the DRoTS and evaluates the limitations of the system relative to rollover crash conditions.

Experimental tests were performed on the modified Polar-II pedestrian dummy lower extremity components to evaluate their biofidelity in lateral impact loading corresponding to a 40 km/h pedestrian-car collision. The bending moment-angle response from a newly developed knee joint, dynamically loaded in four-point valgus bending, was compared against previously published postmortem human subject (PMHS) response corridors. In addition to the stiffness characteristics of the knee joint, individual ligament forces were also recorded during the bending tests. The evaluated force-relative elongation response of the medial collateral ligament (MCL) in the new knee was compared against PMHS data on MCL tensile stiffness. Lower extremity long bones developed for improved anthropometrical accuracy and deformability were dynamically loaded in latero-medial three-point bending.

Previous full-scale pedestrian impact experiments using post-mortem human surrogates (PMHS) and sled-mounted vehicle bucks have shown that vehicle shape relative to pedestrian anthropometry may influence pedestrian kinematics and injury mechanisms. While a parametric study examining these factors could elucidate the complex relationships that govern pedestrian kinematics, it would be impractical with PMHS tests due to the relative expense involved in performing numerous experiments on subjects with varying anthropometry. Finite element (FE) modeling represents a more feasible approach since numerous experiments can be conducted with a fraction of the expense. However, there have been no studies to date depicting kinematic validation of a human pedestrian FE model in full-scale collisions using different vehicle and pedestrian geometries. Therefore, this study used an FE model of the Polar-II pedestrian dummy that was previously validated against full-scale test data.

Two post-mortem human subjects were subjected to dynamic, non-injurious (up to 20% chest deflection) anterior shoulder belt loading at 0.5 m/s and 0.9 m/s loading rates. The human surrogates were mounted to a stationary apparatus that supported the spine and shoulder in a configuration comparable to that achieved in a 48 km/h sled test at the time of maximum chest deformation. A hydraulically driven shoulder belt was used to load the anterior thorax which was instrumented with a load cell for measuring reaction force and uniaxial strain gages at the 4th and 8th ribs. In addition, the deformation of the chest was measured using a 16- camera Vicon 3D motion capture system. In order to investigate the chest deformation pattern and ribcage loading in greater detail, a human finite element (FE) model of the thorax was used to simulate the tests.

A biaxial test procedure is used to assess the constitutive properties of polymers in tension. The constitutive constants are derived for high strain rate applications such as those associated with crashworthiness studies. The test procedure is used in conjunction with a time- and strain-dependent quasi-linear viscoelastic constitutive law consisting of a Mooney-Rivlin formulation combined with Maxwell elements. The procedure is demonstrated by describing the stress vs. strain relationship of a rubber specimen subjected to a step-relaxation input. The constitutive equation is transformed from a nonlinear convolution integral to a set of first order differential equations. These equations, with the appropriate boundary conditions, are solved numerically to obtain transient stresses in two principal directions. Material constants for use in the explicit LS-Dyna non-linear finite element code are provided.

This investigation explored THOR's force-deflection response to upper abdomen/lower ribcage steering wheel rim impacts in comparison to the Hybrid III and cadaver test subjects. The stationary subjects were impacted by a ballasted surrogate wheel propelled at 4 m/s, a test condition designed to approximate the upper abdomen impacting a steering wheel rim in a frontal crash. Both the standard THOR and the Hybrid III crash dummies were substantially stiffer than the cadavers. Removing THOR's torso skin and foam from the upper abdomen and replacing the standard Hybrid III abdomen with a prototype gel-filled unit produced force-deflection results that were more similar to the cadavers. THOR offers advantages over the Hybrid III because of its ability to measure abdominal deflection. THOR, with modification, would be a useful instrument with which to assess the crashworthiness of steering assemblies and restraint systems in frontal crashes.

Pediatric pedestrians are frequently involved in Pedestrian versus Motor Vehicle Collisions (PMVCs). While in recent years, the automotive industry has worked towards making cars less aggressive to pedestrians, the efforts have mainly focused on adult pedestrian safety. When they have included considerations for children, only head injuries have been evaluated. The development of automotive counter-measures that provide protection for both adult and pediatric pedestrians requires access to injury criteria for the entire body that specifically account for both the age-dependent tissue properties and the pedestrian's size. The objective of the present study is to derive lateral injury criteria for the head, neck, thorax, abdomen and pelvis that can be used in finite element and multi-body simulations of PMVCs involving the 6-year-old pedestrian (corresponding injury criteria for the upper and lower extremities are derived in part II of this study).

This paper presents a technique for developing corridors from individual subject responses contained in experimental biomechanical data sets. Force-deflection response is used as an illustrative example. The technique begins with a method for averaging human subject force-deflection responses in which curve shape characteristics are maintained and discontinuities are avoided. Individual responses sharing a common characteristic shape are averaged based upon normalized deflection values. The normalized average response is then scaled to represent the given data set using the mean peak deflection value associated with the set of experimental data. Finally, a procedure for developing a corridor around the scaled normalized average response is presented using standard deviation calculations for both force and deflection.

This paper discusses struck-side occupant thoracic response to side-impact loading and the requirements of a sled system capable of reproducing the relevant motions of a laterally impacted vehicle. A simplified viscoelastic representation of a thorax is used to evaluate the effect of the door velocity-time profile on injury criteria and on the internal stress state of the thorax. Simulations using a prescribed door velocity-time profile (punch impact) are contrasted against simulations using a constant-velocity impact (Heidelberg-type impact). It is found that the stress distribution and magnitude within the thorax, in addition to the maximum thorax compression and viscous response, depend not only on the door-occupant closing velocity, but also on the shape of the door velocity-time profile throughout the time of contact with the occupant. A sled system capable of properly reproducing side-impact door and seat motion is described.

This paper presents an analysis of the displacement measurement of the Hybrid III 50th percentile male dummy chest in quasistatic and dynamic loading environments. In this dummy, the sternal chest deformation is typically characterized using a sliding chest potentiometer, originally designed to measure inward deflection in the central axis of the dummy chest. Loading environments that include other modes of deformation, such as lateral translations or rotations, can create a displacement vector that is not aligned with this sensitive axis. To demonstrate this, the dummy chest was loaded quasistatically and dynamically in a series of tests. A string potentiometer array, with the capability to monitor additional deflection modes, was used to supplement the measurement of the chest slider.

This paper presents a parametric study that utilized the CVS/ATB multi-body simulation program to investigate the interaction of the hand and wrist with a door handgrip during side air bag loading. The goal was to quantify the relative severity of various hand and handgrip positions as a guide in the selection of a test matrix for laboratory testing. The air bag was represented as a multi-body system of ellipsoidal surfaces that were created to simulate a prototype seat-mounted thorax side air bag. All simulations were set in a similar static test environment as used in corresponding dummy and cadaver side air bag testing. The occupant mass and geometric properties were based on a 5th percentile female occupant in order to represent a high-risk segment of the adult population. The upper extremity model consisted of wrist and forearm rotations that were based on human volunteer data.

Studies show that the pedestrian population at high risk of injury consists of both young children and adults. The goal of this study is to gain understanding in the mechanisms that lead to injuries for children and adults. Multi-body pedestrian human models of two specific anthropometries, a 6year-old child and a 50th percentile adult male, are applied. A vehicle model is developed that consists of a detailed rigid finite element mesh, validated stiffness regions, stiff structures underlying the hood and a suspension model. Simulations are performed in a test matrix where anthropometry, impact speed and impact location are variables. Bumper impact occurs with the tibia of the 50th percentile adult male and with the thigh of the 6-year-old child. The head of a 50th percentile male impacts the lower windshield, while the 6-year-old child's head impacts the front part of the hood.

Pediatric pedestrians are frequently involved in Pedestrian versus Motor Vehicle Collisions (PMVCs). While in recent years, the automotive industry has worked towards making cars less aggressive to pedestrians, the efforts have mainly focused on adult pedestrian safety. When they have included considerations for children, only head injuries have been evaluated. The development of automotive countermeasures that provide protection for both adult and pediatric pedestrians requires access to injury criteria for the entire body that specifically account for both the age-dependent tissue properties and the pedestrian's size. The objective of the present study is to derive lateral injury criteria for the upper and lower extremities that can be used in finite element and multi-body simulations of PMVCs involving the 6-year-old pedestrian (corresponding injury criteria for the head, neck, thorax, abdomen and pelvis are derived in part I of this study).

Multiple series of frontal sled tests were performed to evaluate the new Thor-Lx/HIIIr lower extremity developed by the National Highway Traffic Safety Administration for retrofit use on the 50th percentile male Hybrid III. This study's objective was to compare the Thor-Lx/HIIIr to the existing Hybrid III dummy leg (HIII) from the standpoint of repeatability and effects on femur and upper body response values.\ The test-to-test repeatability of the dummy responses, as measured by the coefficient of variation (CV), was generally acceptable (CV < 10%) for all of the test conditions for both legs. Overall, tests with the Thor-Lx/HIIIr legs produced upper body movement and injury criteria values for the head and chest that were acceptably consistent and were generally indistinguishable from those produced with the HIII leg. Low right femur loads, which ranged from 4 to 25 percent of the injury assessment reference value, varied substantially test-to-test for tests with both types of legs.

This paper presents a load distribution-specific viscoelastic structural characterization of the Hybrid III 50th percentile male anthropomorphic test dummy thorax. The dummy is positioned supine on a high-speed material testing machine and ramp-and-hold tests are performed using a distributed load, a hub load, and a diagonal belt load applied to the anterior thorax of the dummy. The force-deflection response is shown to be linear viscoelastic for all loading conditions when the internal dummy instrumentation is used to measure chest deflection. When an externally measured displacement (i.e., a measurement that includes the superficial skin material) is used for the characterization, a quasilinear viscoelastic characterization is necessary. Linear and quasilinear viscoelastic model coefficients are presented for all three loading conditions.

Crash test dummies rely on biomechanical data from cadaver studies to biofidelically reproduce loading and predict injury. Unfortunately, it is difficult to obtain equivalent measurements of leg loading in a dummy and a cadaver, particularly for bending moments. A methodology is presented here to implant load cells in the tibia and fibula while minimally altering the functional anatomy of the two bones. The location and orientation of the load cells can be measured in all six degrees of freedom from post-test radiographs. Equations are given to transform tibial and fibular load cell measurements from a cadaver or dummy to a common leg coordinate frame so that test data can be meaningfully compared.

Although filter class specifications have been defined for most anthropomorphic test devices, no recommendation exists for the instrumented upper extremity. A three-part study was performed to determine the best channel filter class (CFC) to use for the instrumented upper extremity. By analyzing frequency content of signals from accelerometers and load cells, filtering data through three of the four possible CFC's to compare effects on the signals, and performing an injury comparison between cadaver data and the filtered load cell data, CFC 600 was chosen and recommended as the optimum filter class to use for upper extremity testing.

Previous lateral knee bending and shear tests have reported knee joint failure moments close to failure bending moments for the tibia and femur. Eight tibias, eight femurs and three knee joints were tested in lateral bending and two knee joints were tested in lateral shear. Seven previous studies on femur bending, five previous studies on tibia bending, two previous studies on knee joint bending, and one on shear were reviewed and compared with the current tests. All knee joint failures in the current study were either epiphysis fractures of the femur or soft tissue failures. The current study reports an average lateral failure bending moment for the knee joint (134 Nm SD 7) that is dramatically lower than that reported in the literature (284-351 Nm), that reported in the current study for the tibia (291 Nm SD 69) and for femur (382 Nm SD 103).

Some rollover testing methodologies require specification of vehicle kinematic parameters including travel speed, vertical velocity, roll rate, and pitch angle, etc. at the initiation of vehicle to ground contact, which have been referred to as touchdown conditions. The complexity of the vehicle, as well as environmental and driving input characteristics make prediction of realistic touchdown conditions for rollover crashes, and moreover, identification of parameter sensitivities of these characteristics, is difficult and expensive without simulation tools. The goal of this study was to study the sensitivity of driver input on touchdown parameters and the risk of rollover in cases of steering-induced soil-tripped rollovers, which are the most prevalent type of rollover crashes. Knowing the range and variation of touchdown parameters and their sensitivities would help in picking realistic parameters for simulating controlled rollover tests.