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In order to ensure flight safety in icing conditions and meet FAA or other national aircraft certification regulations, which require an aircraft to be able to safely operate throughout the icing envelope of Part 25 Appendix C, ice protection mechanisms have to be employed on critical locations of an aircraft. Among different anti-icing mechanisms, hot bleed air systems are the most reliable and efficient ones, and are widely used on commercial aircraft to protect critical surfaces such as leading edge wing panels and high lift devices, empennage surfaces and engine nacelle lip. Due to the complexity of anti-icing experiments and flight tests, advanced numerical simulation of complex thermal anti-icing systems has been highly anticipated as a supplementary design and certification tool. CHT3D [1], the new 3-D Conjugate Heat transfer module of FENSAP-ICE [2] for the simulation of hot air and electrothermal ice protection, will be presented in this paper.

Numerical in-flight icing simulations have become a powerful tool in the type-certification process of commercial aircraft, helping to focus and reduce the number of flights in natural icing conditions and icing wind tunnel tests. Despite the numerical software's sophistication, applicants should always validate it for various icing conditions, and show good predictability to the aviation authorities. Icing being a key certification issue for the design of such aircraft because of its direct link to flight safety, MHI (Mitsubishi Heavy Industries) has early on adopted FENSAP-ICE and integrated this 3-D icing software into its Regional Jet program. The objective of this paper is to validate, on geometries of significance to MHI, this numerical tool for accuracy in predicting the flow field, droplet impingement and ice shapes. This step is required prior to integrating the software in the actual design process.