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A sequential port injection, lean-burn, fully electronically-controlled compressed natural gas (CNG)/Diesel dual-fuel engine has been developed based on a turbo-charged and inter-cooled direct injection (D.I.) diesel engine. During the optimization of engine overall performance, the effects of pilot diesel and pre-mixed CNG/air mixture equivalence ratio on emissions (CO, HC, NOx, soot), knocking, misfire and fuel economy are studied. The rich and lean boundaries of the pre-mixed CNG/air mixture versus engine load are also provided, considering the acceptable values of NOx and THC emissions, respectively. It is interesting to find that there is a critical amount of pilot diesel for each load and speed point, which proved to be the optimum amount of pilot fuel. Any decrease in the amount of pilot diesel from this optimum amount results in an increase of NOx emissions, because the pre-mixed CNG/air mixture must be made richer, otherwise THC emissions would increase.

A numerical simulation was performed to investigate the pilot ignited natural gas combustion process in a direct injection natural gas engine. Various mixture distribution characteristics were compared in terms of the evolution of mixture equivalent ratio distributions and mixture concentration stratifications around top dead center (TDC). Based on above, the pilot injections were specially designed to investigate ignition core formation and its effects on natural gas combustion process. The result shows that pilot ignition sites have great impacts on pilot fuel ignition process and natural gas combustion process. The pilot ignition site on the region with rich NG/Air mixture is disadvantageous to the pilot fuel ignition due to a lack of oxygen, which is not beneficial to ignition core formation.

Combustion control strategy for high efficiency and low emissions in a heavy duty (H D) diesel engine was investigated experimentally in a single cylinder test engine with a common rail fuel system, EGR (Exhaust Gas Recirculation) system, boost system and retarded intake valve closing timing actuator. For the operation loads of IMEPg (Gross Indicated Mean Effective Pressure) less than 1.1 MPa the low temperature combustion (LTC) with high rate of EGR was applied. The fuel injection modes of either single injection or multi-pulse injections, boost pressure and retarded intake valve closing timing (RIVCT) were also coupled with the engine operation condition loads for high efficiency and low emissions. A higher boost pressure played an important role in improving fuel efficiency and obtaining ultra-low soot and NOx emissions.

In this study, the characteristics and the advantages on engine performance of the reformed molecule HCCI (RM-HCCI) combustion fueled with gasoline were investigated by exergy analysis. The processes of fuel reforming and the closed portion of the engine cycle were simulated integrated with chemical kinetics mechanism at varied compression ratio (CR) and constant speed conditions. Results showed the fuel reforming under high temperature and oxygen-free condition by the exhaust heat recovery and electric heating assistance could drive gasoline to transform to the small-molecule gas fuels, meanwhile enhanced the chemical exergy of the fuel. The reformed fuel contributed to extending ignition delay, so less dilution required in RM-HCCI engine when expanding high load compared with gasoline HCCI engine. Thus, RM-HCCI engine could achieve higher load than gasoline HCCI engine, with the improvements by 12%, 26%, and 31% at CR17, CR19, and CR21, respectively.

A pressure accumulative injection rate controllable unit injector-PAIRCUI is proposed and developed. This unit injector is powered by fuel pressure accumulation controlled by an electronic control unit and its injection rate is shaped by inner valves of the injector. Inherent advantages of an accumulator type unit injector have been carried out in this new design, including sructural simplicity, totally flexible injection timing, medium common rail pressure, tolerable pump size and flow requirement. A number of decisive features have also been realized that are significant for high efficiency and low emissions of engine combustion, including higher mean effective injection pressure(MEIP), pilot injection capability and rapid end of injection. The injection pressure is independent of engine speed, but regulated upon engine load. These characteristics are beneficial in improving engine performance and fuel consumption.

It is found that a thin and rich mixture layer on a wall is formed after impingement of a gas jet of fuel on the wall. The measured thickness of the mixture layer is about 2 mm. and its dispersion rate after the end of injection is much lower, compared to that of a space gas jet. This phenomenon in a small D.I. diesel engine is known as “wall wetting” or “wall fuel accumulation” which has an important influence on engine fuel consumption and emissions. This paper presents a technique for enhancing the near wall mixing of an impinging jet by means of a bump on the wall. The development of a wall jet formed after an impingement of a gas jet has been investigated by simultaneously measuring the near wall velocity and concentration distribution. It has been found that a wall jet is stripped off the wall and ejected as a secondary jet when the wall jet encounters a bump of the wall.

The paper has presented a new reduced chemical kinetic model for the Homogeneous Charge Compression Ignition (HCCI) combustion of n-heptane in an engine, which contains 41 species and 63 reactions. The new model includes three sub-models: the first is the low-temperature reaction sub-model, which is established by determining particular aldehydes and small hydrocarbons in the model developed by Li et al. The second is the sub-model for large molecules decomposing directly into small molecules that is developed for linking the low-temperature reaction with high-temperature reaction. The third is used for high-temperature reaction, which is derived by several modifications to the model developed by Griffiths et al., eliminating several reactions, adding two oxidization reactions related to CO and CH3O.