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Journal Article

An Experimental Study Investigating the Influence of the Number of Blades in a Cutter Used in Axial Cutting of AA6061-T6 and T4 Round Tubes

2010-04-12
2010-01-0380
Quasi-static axial cutting of AA6061-T6 and T4 round extrusions were completed using a specially designed cutter with multiple blades. The round specimens had a length of 200 mm, a nominal outer diameter of 50.8 mm, and a wall thickness of 3.175 mm or 1.587 mm. Four different cutters, constructed from heat-treated 4140 steel, having 3, 4, 5 and 6 blades on each cutter with a nominal tip width of 1.0 mm were used to penetrate through the round extrusions. A clean cutting mode was observed for the AA6061-T6 and T4 extrusions with wall thickness of 3.175 mm with an almost constant steady state cutting force. A braided cutting mode was observed for extrusions with both tempers with wall thickness of 1.587 mm, which resulted in a slightly oscillating steady state cutting force. For all extrusions with a wall thickness of 3.175 mm, the steady state cutting force increased with an increase in the number of cutter blades.
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