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Technical Paper

Thin Wall Exhaust Systems

2006-04-03
2006-01-1371
Steel prices soared in the past years due to the increased demand on the Asian market. Due to difficult economic conditions of the automotive industry it is not possible to transfer expenses to the final customer. Reduction of steel is therefore required to compensate for higher steel prices. Whereas the underbody design space decreases in European vehicles, requirements are getting higher in terms of tailpipe noise and backpressure reduction. This leads to flat structures for mufflers which are integrated into the underbody to achieve as much inner volume for tailpipe noise damping as possible. That requires larger surfaces and results in a rise in costs, weight and radiated noise over surfaces. Additionally, original equipment manufacturers (OEM) require lightweight designs to meet carbon dioxide and consumption targets. Especially for Diesel applications the weight of exhaust systems is penalized by heavy Diesel particle filters.
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