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The University of Texas Center for Electromechanics (UT-CEM) has completed the successful design, integration and testing of a hybrid electric power and propulsion system incorporating a flywheel energy storage device. During testing, the improved drive train was shown to double acceleration rates while simultaneously reducing prime power usage in excess of 25% when compared to the same vehicle without the flywheel energy storage system. While the system was designed for and demonstrated on a transit bus, the technology described herein is applicable to a wide variety of applications, including additional mobile and marine power and propulsion systems. This paper (1) describes the drive train design with an overview of the critical components and (2) presents results from system-level testing of the transit bus with the integrated drive train.

Lower battery voltage enhances electric vehicle safety. A homopolar traction motor operates at low voltage because of its low internal impedance, and delivers torque independent of speed. A 48 VDC multi-pass, iron core homopolar traction motor was designed, fabricated, and tested in the laboratory. A MOSFET pulse width modulated controller was also designed and tested. The motor weighed 227 kg and used solid copper-graphite brushes. Laboratory testing of the motor verified the current-torque characteristic, but high brush wear prevented full speed and power demonstration. System studies show that a hybrid Ward-Leonard drive using a similar motor could yield significant cost and weight savings and improved fault tolerance over a traditional EV architecture.