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Technical Paper

Cooling Performance of an Modified R744 Air Conditioning System with Vortex Tube and Internal Heat Exchanger for an Electric Vehicle

2021-09-05
2021-24-0098
Thermal comfort in the vehicle cabin environment is an important factor for passengers of both internal combustion engines and electric vehicles. Heating, Ventilation and Air Conditioning (HVAC) is a critical system for electric vehicles (EVs) as it is the second most power consumer after electric motor. Novel solutions dedicated to EV, including thermoelectric air conditioning (AC) modules, vapor compression refrigeration (VCR), cycle positive temperature coefficient (PTC) heater as well as heat pumps (HP), are being investigated to maintain a stable and comfortable interior environment under hot and cold weather conditions. At present, the mostly dominated automotive AC systems are those using R134a refrigerant characterized by high global warming potential. Therefore, an innovative and ecofriendly AC system design still must be developed to supply sufficient cooling or heating capacity while minimizing the influence of the AC system on driving ranges and environmental performance.
Technical Paper

Sizing and Optimization of a Vortex Tube for Electric Vehicle HVAC Purposes

2021-09-05
2021-24-0099
In the recent past, an always increasing attention have been addressed to the definition and optimization of the HVAC system for fully electric vehicles. The new vehicle layouts and the different operating temperatures of the whole powertrain ask for a re-thinking of the HVAC concept for the modern architectures. In this ballpark, the possibility to deal with a compact and efficient apparatus without moving parts and capable to provide both cold and hot fluxes is really attractive. This is the reason why this work deals with the design and optimization of a vortex tube for automotive applications. Such a component, in fact, is capable to separate a highly swirled flow in two different branches, a cold one and a hot one (one inlet - two outlets). The balance in between the two obtained mass flows can be simply realized via ruling the backpressure at the hot side, with keeping constant the cold one.
Technical Paper

Retrofit of a Heavy-Duty Diesel Truck: Comparison of Parallel and Series Hybrid Architectures with Waste Heat Recovery

2020-09-27
2020-24-0015
This paper describes and compares different powertrain configurations for the retrofit of a heavy-duty Class 8 truck, powered by a 12.6 liters diesel engine. The engine is firstly equipped with an electrification-oriented organic Rankine cycle (ORC) system and then coupled to a traction electric machine into a hybrid powertrain. An electrification-oriented ORC system can produce enough energy to cover the ancillary loads, which in long-haul applications for freight transportation are quite demanding. Nevertheless, only powertrain hybridization can achieve significant improvements in the overall system efficiency. Both systems may thus be implemented in the same vehicle, but an efficiency improvement is guaranteed only if the system is carefully managed so as to reach a trade-off between the requirements and potential benefits of the ORC system and those of the hybrid powertrain.
Technical Paper

Experimental and Computational Analysis of the Aerodynamic Performances of a Maxi-Scooter

2003-03-03
2003-01-0998
In the last three decades, with the growing concern on environmental impact and with the market demand for safety and lower fuel consumption, aerodynamic development has become a standard part of the automobile design area and it is easy to foresee that this is going to happen very fast also for motorcycles. Furthermore, a new concept of motorcycle called maxiscooter has successfully entered the European market. Maxiscooters represent an evolution of the small size engine scooters (from 50 to 125 cc) that were created in the 50s for city use. This category of motorcycles is aimed to a wealthy and more adult market, which needs a pleasant design, riding comfort and stability at higher speed. On the other hand, such vehicles for city use are passing a critical moment in terms of development of the engines, because of the stricter limits imposed by the environmental regulations and for the consequent and significant effects on performance.
Technical Paper

The Role of CFD on the Aerodynamic Investigation of Motorcycles

2003-03-03
2003-01-0997
The aerodynamic evaluation that influences the shape of new vehicles is only one of the many different aspects that must be carefully considered in a vehicle design program. However, the aerodynamic development enters from the earliest stages, in the shape optimization program, and continues up to full production level, until the detail is optimized. As wind tunnel measurements continue to be the most common and extensively used approach, the rapid evolution of computers in terms of electronic data processing and storage and the progress achieved in computational fluid dynamics (CFD), suggest its utilization in supporting and reducing experimental tests.
Technical Paper

Application of an Integrated CFD Methodology for the Aerodynamic and Thermal Management Design of a Hi-Performance Motorcycle

2013-09-08
2013-24-0143
Though CFD methods have become very popular and widespread tools in the early as well as more advanced automotive design stages, they are still not so common in the motorcycle industry branch. The present work aims at the development of a comprehensive simulation environment, based on the open-source finite volume toolbox OpenFOAM®, for the aerodynamic and thermal fluxes optimization of a full motorcycle-and-rider geometry. The paper is divided in two parts: in the first one, the OpenFOAM® code is evaluated for a cold flow aerodynamic analysis, using a slightly simplified version of the Aprilia RSV4 motorbike geometry; in the second one, a mixed reduced scale-full scale methodology is proposed for the simultaneous assessment of aerodynamic forces and heat transfer performances of the engine cooling system. Results have been compared against other well established commercial CFD packages and, where available, with experimental measurements.
Technical Paper

A Coupled Lattice Boltzmann-Finite Volume Method for the Thermal Transient Analysis of an Air-Cooled Li-Ion Battery Module for Electric Vehicles with Porous Media Insert Modeled at REV Scales

2019-10-07
2019-24-0242
Lithium ion batteries are the most promising candidates for electric and hybrid electric vehicles, owe to their ability to store higher electrical energy. As a matter of fact, in automotive applications, these batteries undergo frequent and fast charge and discharge processes, which are associated to internal heat generation, which in turns causes temperature increase. Thermal management is therefore crucial to keep temperature in an appropriate level for safe operation and battery wear prevention. In a recent work authors have already demonstrated the capabilities of a coupled lattice Boltzmann-Finite Volume Method to deal with thermal transient of a three-dimensional air-cooled Li-ion battery at different discharging rates and Reynolds numbers. Here, in order to improve discharge thermal capabilities and reduce temperature levels of the battery itself, a layer of porous medium is placed in contact with the battery so to replace a continuum solid aluminum layer.
Technical Paper

Environmental Analysis Based on Life Cycle Assessment: An Empirical Investigation on the Conventional and Hybrid Powertrain

2019-10-07
2019-24-0245
The Life Cycle Sustainability Assessment (LCA) methodology is today considered as a crucial paradigm with multiple levels of analysis, including the economic, social and environmental aspects. In this scenario, the purpose of the present research is to carry out an accurate and extensive LCA based analysis to compare the environmental impact, between conventional gasoline and hybrid vehicle powertrains. Two different powertrain scenarios were considered maintaining the same vehicle chassis. The performed analysis concerned resources and energy consumption as well as pollutant emission of each process, evaluating the impact of powertrain production, the vehicle use phase, and powertrain end of life scenarios. A large set of indicators - including human toxicity, eutrophication, and acidification - was considered. The study indicates that the potential of electrified vehicles basically depends on efficient production and recycling of the battery.
Technical Paper

Second-Life of Electric Vehicle Batteries from a Circular Economy Perspective: A Review and Future Direction

2023-08-28
2023-24-0151
The second-life use of batteries from electric vehicles (EV) represents an excellent and cost-effective option for energy storage applications, including the control of fluctuations in energy supply and demand or in combination with solar photovoltaic and wind turbine. Indeed, these batteries are normally replaced from EV use before the end of their service life, when they still have 70-80% of the original capacity. Depending on the cell chemistry and the specific design, such batteries can still be employed in less stressful applications than the automotive one, including commercial, residential, and industrial applications. With the aim to promote the transition to a circular closed-loop economy for spent traction batteries, this study consists in a systematic literature review of available options for reusing EV batteries as a storage system in a factory environment, highlighting benefits and critical aspects.
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