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Technical Paper

Optimization Methodologies for DPF Substrate-catalyst Combinations

2009-04-20
2009-01-0291
As the Diesel Particulate Filter (DPF) technology is nowadays established, research is currently focusing on meeting the emission and durability requirements by proper system design. This paper focuses on the optimum combination between the catalytic coating and substrate structural properties using experimental and simulation methodologies. The application of these methodologies will be illustrated for the case of SiC substrates coated with innovative sol-gel coatings. Coated samples are characterized versus their uncoated counterparts. Multi-dimensional DOC and DPF simulation models are used to study several effects parametrically and increase our understanding on the governing phenomena. The comparative analysis of DOC/DPF systems covers filtration – pressure drop characteristics, CO/HC/NO oxidation performance, effect of washcoat amount and catalyst dispersion on oxidation activity and finally passive regeneration performance.
Technical Paper

Design and Durability of Vanadium-SCR Catalyst Systems in Mobile Off-Road Applications

2011-04-12
2011-01-1316
The emission regulations for mobile off-road applications are following on-road trends by a short delay. The latest Stage 3B and 4 emission limits mean a gradual implementation of oxidation and SCR catalysts as well as particulate filters with off-road machines/vehicles in the 2010s. The driving conditions and test cycles differ from on-road truck applications which have been the first design base for off-road aftertreatment technologies. Aftertreatment systems for Stage 4 were first analyzed and they will include oxidation catalysts, a NOx reduction catalyst (SCR or LNT), a particulate filter and possibly units for urea hydrolysis and ammonia slip removal. The design and durability of V₂O₅/TiO₂-WO₃ catalysts based on metallic substrates were investigated by engine bench and field experiments. NOx emissions were measured with 6.6 and 8.4 liters engines designed for agricultural and industrial machinery.
Journal Article

Effects of Biofuel Blends on Performance of Exhaust Gas Catalyst: Ethanol and Acetaldehyde Reactions

2010-04-12
2010-01-0894
The use of biofuels in internal combustion engines changes the composition of the engine exhaust gas. When burning a biofuel blend, significant amounts of oxygenated hydrocarbons such as alcohols, ethers and aldehydes are present in the exhaust gas. It is known, that these compounds influence catalytic processes in exhaust gas converters. In this work we propose a global kinetic model for ethanol and acetaldehyde oxidation on commonly used Pt, PtPd and Pd-based catalytic oxidation converters of automobile exhaust gases. The mechanism is based on two steps: (i) partial oxidation of ethanol to acetaldehyde, and (ii) complete oxidation of acetaldehyde to CO₂ and H₂O. Kinetic parameters of ethanol and acetaldehyde reactions are evaluated on the basis of laboratory light-off experiments with several catalytic monolith samples (noble metal loading 9-140 g/cft; Pt, Pd, and PtPd; at space velocity 30 000-240 000 h-₁).
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