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The use of direct injection (DI) of a second fuel, ethanol or methanol (or their concentrated blends), is explored, via simulation, as a means of avoiding knock in turbocharged, high compression ratio spark-ignited engines that could replace diesels in certain vocational applications. The Ethanol Turbo Boost ™ concept uses the second fuel only under conditions of high torque to avoid knock, while using only conventional gasoline throughout the rest of the engine operating range. This approach is an attractive alternative for heavy duty vehicles that operate intermittently at high torque and within a confined locale, reducing the logistical issues of supplying the knock-suppressing fuel. The combination of GT-Power for engine calculations and a sophisticated chemical kinetics code for predicting knock were used in the study.

Non-petroleum based liquid fuels are essential for reducing oil dependence and greenhouse gas generation. Increased substitution of alcohol fuel for petroleum based fuels could be achieved by 1) use in high efficiency spark ignition engines that are employed for heavy duty as well as light duty operation and 2) use of methanol as well as ethanol. Methanol is the liquid fuel that is most efficiently produced from thermo-chemical gasification of coal, natural gas, waste or biomass. Ethanol can also be produced by this process but at lower efficiency and higher cost. Coal derived methanol is in limited initial use as a transportation fuel in China. Methanol could potentially be produced from natural gas at an economically competitive fuel costs, and with essentially the same greenhouse gas impact as gasoline. Waste derived methanol could also be an affordable low carbon fuel.

High octane fuel (e.g., E85) effectively suppresses knock, but the octane ratings of such fuels are much above what is required under normal driving conditions. It is important, therefore, to understand the octane requirement of the engine itself over its full range of operation and apply that knowledge to practical driving cycles to understand fuel octane utilization, especially of a turbocharged engine. By carefully defining knock limits, the octane requirement of a 2-liter turbocharged spark ignition engine was experimentally quantified over a wide range of loads and speeds using PRF blends and gasoline-ethanol blends. Utilizing this knowledge and engine-in-vehicle simulations, the octane requirements of various driving cycles were calculated for a passenger car and a medium duty truck model.

It is well known that hydrogen addition to spark-ignited (SI) engines can reduce exhaust emissions and increase efficiency. Micro plasmatron fuel converters can be used for onboard generation of hydrogen-rich gas by partial oxidation of a wide range of fuels. These plasma-boosted microreformers are compact, rugged, and provide rapid response. With hydrogen supplement to the main fuel, SI engines can run very lean resulting in a large reduction in nitrogen oxides (NOx) emissions relative to stoichiometric combustion without a catalytic converter. This paper presents experimental results from a microplasmatron fuel converter operating under variable oxygen to carbon ratios. Tests have also been carried out to evaluate the effect of the addition of a microplasmatron fuel converter generated gas in a 1995 2.3-L four-cylinder SI production engine. The tests were performed with and without hydrogen-rich gas produced by the plasma boosted fuel converter with gasoline.

1 Downsizing and turbocharging a spark-ignited engine is becoming an important strategy in the engine industry for improving the efficiency of gasoline engines. Through boosting the air flow, the torque is increased, the engine can thus be downsized, engine friction is reduced in both absolute and relative terms, and engine efficiency is increased. However knock onset with a given octane rating fuel limits both compression ratio and boost levels. This paper explores the operating limits of a turbocharged engine, with various gasoline-ethanol blends, and the interaction between compression ratio, boost levels, and spark retard, to achieve significant increases in maximum engine mean effective pressure and efficiency.