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Particulate Matter (PM) emissions are of increasing importance, as diesel emissions legislation continues to tighten around the world. Diesel PM can be controlled using Diesel Particulate Filters (DPFs), which can effectively reduce the level of carbon (soot) emissions to ambient background levels. The Johnson Matthey Continuously Regenerating Trap (CRT®) [1], which will be referred to as the Continuously Regenerating DPF (CR-DPF) for the remainder of this paper, has been widely applied in Heavy Duty Diesel (HDD) applications, and has been proved to have outstanding field durability [2]. To widen the potential application of this system, addition of a platinum based catalyst to the DPF has been shown to lead to a higher PM removal rate under passive regeneration conditions, using the NOx contained in the exhaust gases.

On-road emission measurements of 23 VN-trucks on a randomly chosen driving cycle, consisting of 10 miles two-lane and 8 miles four-lane road, showed tailpipe NOx emissions on fleet average of 0.96 g/bhp-hr, or 1.06 g/bhp-hr when including the time the exhaust gas temperature was below 200°C. Complementary measurements in a SET-cycle (13 point OICA -cycle) on a chassis dynamometer showed a tailpipe emission of 0.008 g PM per bhp-hr. Moreover, cost analysis show that the diesel fuel consumption remains unchanged whether the truck running on ULSD is equipped with a Combined Exhaust gas AfterTreatment System (CEATS) installed or not.

Diesel emissions legislation continues to tighten around the world, and Particulate Matter (PM) emissions are currently the focus of much attention. Diesel PM can be controlled using Diesel Particulate Filters (DPFs), which can effectively reduce the level of carbon (soot) emissions to ambient background levels. In the Heavy Duty Diesel (HDD) area, the Continuously Regenerating Trap (CRT®) [1] has been widely applied in the retrofit market. This system will henceforth be referred to as the Continuously Regenerating DPF (CR-DPF). There are currently over 100,000 of these systems in use in retrofit applications worldwide. This system comprises a specially formulated Diesel Oxidation Catalyst (DOC) upstream of a DPF; the NO2 generated by the DOC is used to combust the carbon collected in the DPF at low temperatures. A model describing the performance of the CR-DPF has been developed.

The tightening of Heavy Duty Diesel (HDD) emissions legislation throughout the world is leading to the development of emission control devices to enable HDD engines to meet the new standards. One system which has shown great promise in controlling PM emissions is the Continuously Regenerating Trap (CRT®) system. This system will be referred to as the CR-DPF for the remainder of this paper. Stringent durability requirements will be introduced alongside the new legislative emission limits, so it is essential that DPF systems are made to be as robust as possible. In Europe the systems are expected to need to meet a durability target of 500,000 km, while in the US this will be approximately 700,000 km (435,000 miles). This paper reports on the development of a greatly improved oxidation catalyst for these CR-DPF applications. Field and engine bench studies revealed that the previous catalyst could be poisoned by sulfur build-up during prolonged operation at low temperatures.