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Technical Paper

Impact of Multiple Injection Strategies on Efficiency and Combustion Characteristics in an Optical PPC Engine

2020-04-14
2020-01-1131
Partially premixed combustion (PPC) is a promising way to achieve high thermal efficiency and low emissions, especially by using multiple injection strategies. The mechanisms behind PPC efficiency are still to be explained and explored. In this paper, multiple injections have been used to affect the gross indicated efficiency in an optical PPC engine modified from a Volvo MD13 heavy-duty diesel engine. The aim is both to improve and impair the gross indicated efficiency to understand the differences. The combustion natural luminosity is captured by a high-speed camera, and the distribution of fuel, oxygen, and temperature during the combustion process has been further explored by CFD simulation. The results show that with the right combination of the pilot, main, and post injection the gross indicated efficiency can be improved.
Technical Paper

Numerical and Experimental Investigation of Turbulent Flows in a Diesel Engine

2006-10-16
2006-01-3436
This paper presents a study of the turbulence field in an optical diesel engine operated under motored conditions using both large eddy simulation (LES) and Particle Image Velocimetry (PIV). The study was performed in a laboratory optical diesel engine based on a recent production engine from VOLVO Car. PIV is used to study the flow field in the cylinder, particularly inside the piston bowl that is also optical accessible. LES is used to investigate in detail the structure of the turbulence, the vortex cores, and the temperature field in the entire engine, all within a single engine cycle. The LES results are compared with the PIV measurements in a 40 × 28 mm domain ranging from the nozzle tip to the cylinder wall. The LES grid consists of 1283 cells. The grid dynamically adjusts itself as the piston moves in the cylinder so that the engine cylinder, including the piston bowl, is described by the grid.
Technical Paper

Effect of Turbulence on HCCI Combustion

2007-04-16
2007-01-0183
This paper presents large eddy simulation (LES) and experimental studies of the combustion process of ethanol/air mixture in an experimental optical HCCI engine. The fuel is injected to the intake port manifolds to generate uniform fuel/air mixture in the cylinder. Two different piston shapes, one with a flat disc and one with a square bowl, were employed to generate different in-cylinder turbulence and temperature field prior to auto-ignition. The aim of this study was to scrutinize the effect of in-cylinder turbulence on the temperature field and on the combustion process. The fuel tracer, acetone, is measured using laser induced fluorescence (LIF) to characterize the reaction fronts, and chemiluminescence images were recorded using a high speed camera, with a 0.25 crank angle degree resolution, to further illustrate the combustion process. Pressure in the cylinder is recorded in the experiments.
Technical Paper

Flow and Temperature Distribution in an Experimental Engine: LES Studies and Thermographic Imaging

2010-10-25
2010-01-2237
Temperature stratification plays an important role in HCCI combustion. The onsets of auto-ignition and combustion duration are sensitive to the temperature field in the engine cylinder. Numerical simulations of HCCI engine combustion are affected by the use of wall boundary conditions, especially the temperature condition at the cylinder and piston walls. This paper reports on numerical studies and experiments of the temperature field in an optical experimental engine in motored run conditions aiming at improved understanding of the evolution of temperature stratification in the cylinder. The simulations were based on Large-Eddy-Simulation approach which resolves the unsteady energetic large eddy and large scale swirl and tumble structures. Two dimensional temperature experiments were carried out using laser induced phosphorescence with thermographic phosphors seeded to the gas in the cylinder.
Technical Paper

Numerical Estimation of Asymmetry of In-Cylinder Flow in a Light Duty Direct Injection Engine with Re-Entrant Piston Bowl

2017-10-08
2017-01-2209
Partially premixed combustion (PPC) can be applied to decrease emissions and increase fuel efficiency in direct injection, compression ignition (DICI) combustion engines. PPC is strongly influenced by the mixing of fuel and oxidizer, which for a given fuel is controlled mainly by (a) the fuel injection, (b) the in-cylinder flow, and (c) the geometry and dynamics of the engine. As the injection timings can vary over a wide range in PPC combustion, detailed knowledge of the in-cylinder flow over the whole intake and compression strokes can improve our understanding of PPC combustion. In computational fluid dynamics (CFD) the in-cylinder flow is sometimes simplified and modeled as a solid-body rotation profile at some time prior to injection to produce a realistic flow field at the moment of injection. In real engines, the in-cylinder flow motion is governed by the intake manifold, the valve motion, and the engine geometry.
Technical Paper

Effect of Turbulence and Initial Temperature Inhomogeneity on Homogeneous Charge Compression Ignition Combustion

2006-10-16
2006-01-3318
A 0.5 liter optical HCCI engine firing a mixture of n-heptane (50%) and iso-octane (50%) with air/fuel ratio of 3 is studied using large eddy simulation (LES) and laser diagnostics. Formaldehyde and OH LIF and in-cylinder pressure were measured in the experiments to characterize the ignition process. The LES made use of a detailed chemical kinetic mechanism that consists of 233 species and 2019 reactions. The auto-ignition simulation is coupled with LES by the use of a renormalized reaction progress variable. Systematic LES study on the effect of initial temperature inhomogeneity and turbulence intensity has been carried out to delineate their effect on the ignition process. It was shown that the charge under the present experimental condition would not be ignited without initial temperature inhomogeneity. Increasing temperature inhomogeneity leads to earlier ignition whereas increasing turbulence intensity would retard the ignition.
Technical Paper

Heat Loss Analysis for Various Piston Geometries in a Heavy-Duty Methanol PPC Engine

2018-09-10
2018-01-1726
Partially premixed combustion (PPC) in internal combustion engine as a low temperature combustion strategy has shown great potential to achieve high thermodynamic efficiency. Methanol due to its unique properties is considered as a preferable PPC engine fuel. The injection timing to achieve methanol PPC conditions should be set very close to TDC, allowing to utilize spray-bowl interaction to further improve combustion process in terms of emissions and heat losses. In this study CFD simulations are performed to investigate spray-bowl interaction for a number of different piston designs and its impact on the heat transfer and the overall piston performance. The validation case is based on a single cylinder heavy-duty Scania D13 engine with a compression ratio 15. The operation point is set to low load 5.42 IMEPg bar with SOI -3 aTDC.
Technical Paper

Effect of Piston Geometry on Stratification Formation in the Transition from HCCI to PPC

2018-09-10
2018-01-1800
Partially premixed combustion (PPC) is an advanced combustion strategy that has been proposed to provide higher efficiency and lower emissions than conventional compression ignition, as well as greater controllability than homogeneous charge compression ignition (HCCI). Stratification of the fuel-air mixture is the key to achieving these benefits. The injection strategy, injector-piston geometry design and fuel properties are factors commonly manipulated to adjust the stratification level. In the authors’ previous research, the effects of injection strategy and fuel properties on the stratification formation process were investigated. The results revealed that, for a direct-injection compression ignition engine, by sweeping the injection timing from −180° aTDC (after top dead center) to −20° aTDC, the sweep could be divided into three different regimes: an HCCI regime, a Transition regime and a PPC regime, based on the changing of mixture stratification conditions.
Technical Paper

Effects of In-Cylinder Flow Simplifications on Turbulent Mixing at Varying Injection Timings in a Piston Bowl PPC Engine

2019-04-02
2019-01-0220
In computational fluid dynamic simulations of partially premixed combustion engines it is common to find simplifications of the in cylinder flow conditions in order to save computational cost. One common simplification is to start the simulation at the moment of intake valve closing with an assumed initial flow condition, rather than making a full scavenging simulation. Another common simplification is the periodic sector assumption, limiting all sector cuts of the full cylinder to be identical periodic copies of each other. This work studies how such flow simplifications affect the spray injection and in turn the fuel/air mixing at different injection timings. Focus is put on the stratification of fuel concentration and gas temperature due to interaction of the spray, turbulence and piston geometry. The investigated engine setup consists of a light duty engine with a piston bowl and a five-hole injector.
Technical Paper

Effect of Injection Timing on the Ignition and Mode of Combustion in a HD PPC Engine Running Low Load

2019-04-02
2019-01-0211
This work aims to study the effect of fuel inhomogeneity on the ignition process and subsequent combustion in a compression ignition Partially Premixed Combustion (PPC) engine using a primary reference fuel (PRF) in low load conditions. Five cases with injection timings ranging from the start of injection (SOI) at -70 crank angle degrees (CAD) to -17 CAD have been studied numerically and experimentally in a heavy duty (HD) piston bowl geometry. Intake temperature is adjusted to keep the combustion phasing constant. Three dimensional numerical simulations are performed in a closed cycle sector domain using the Reynolds Averaged Navier-Stokes (RANS) formulation with k-ϵ turbulence closure and direct coupling of finite rate chemistry. The results are compared with engine experiments. The predicted trends in required intake temperature and auto-ignition location for a constant combustion phasing are consistent with experiments.
Technical Paper

Large Eddy Simulation of an Ignition Front in a Heavy Duty Partially Premixed Combustion Engine

2019-09-09
2019-24-0010
In partially premixed combustion engines high octane number fuels are injected into the cylinder during the late part of the compression cycle, giving the fuel and oxidizer enough time to mix into a desirable stratified mixture. If ignited by auto-ignition such a gas composition can react in a combustion mode dominated by ignition wave propagation. 3D-CFD modeling of such a combustion mode is challenging as the rate of fuel consumption can be dependent on both mixing history and turbulence acting on the reaction wave. This paper presents a large eddy simulation (LES) study of the effects of stratification in scalar concentration (enthalpy and reactant mass fraction) due to large scale turbulence on the propagation of reaction waves in PPC combustion engines. The studied case is a closed cycle simulation of a single cylinder of a Scania D13 engine running PRF81 (81% iso-octane and 19% n-heptane).
Journal Article

Large Eddy Simulation and Experiments of the Auto-Ignition Process of Lean Ethanol/Air Mixture in HCCI Engines

2008-06-23
2008-01-1668
Recent experiments and numerical studies have showed that piston geometry has a significant effect on the homogeneous charge compression ignition (HCCI) process. There are two effects generated by the combustor geometry: the geometry affects the flow/turbulence in the cylinder; the geometry also affects the temperature stratification. The temperature stratification is more directly responsible for the observed alteration of the auto-ignition process. To clarify this issue further we present in this paper a study of two engines with the same geometry but difference ways of cooling. Measurement of the two engines - a metal engine and quartz piston engine, both with the same piston bowl geometry - is carried out. Large eddy simulation (LES) is used to simulate the flow, the temperature field and the auto-ignition process in the two engines. The fuel is ethanol with a relative air/fuel ratio of 3.3.
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