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An application of variation simulation for predicting vehicle interior driveline vibration is presented. The model, based on a “Monte Carlo”-style approach, predicts the noise, vibration and harshness (NVH) response of the vehicle driveline based on distributions of imbalance and runout derived from manufacturing production variation (the forcing function) and the vehicle's sensitivity to the forcing function. The model is used to illustrate the change in vehicle interior vibration that results when changes are made to production variation for runout and imbalance of driveline components, and how those same changes result in different responses based on vehicle sensitivity.

Driveline components are designed to meet customer component-level NVH requirements as measured on a dynamometer in a laboratory environment. It is desired to evaluate the NVH characteristics of driveline components at the end of the manufacturing process and predict how this performance will compare to the component-level specification as measured on the dynamometer in the laboratory environment. A test method is presented for establishing the correlation of the NVH performance of light duty truck axles measured at the end of the manufacturing process on the plant floor to the NVH performance of the same axles measured on a dynamometer in a laboratory environment.