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The purpose of this study was to develop a numerical analytical model of collinear low-speed bumper-to-bumper crashes and use the model to perform parametric studies of low-speed crashes and to estimate the severity of low-speed crashes that have already occurred. The model treats the car body as a rigid structure and the bumper as a deformable structure attached to the vehicle. The theory used in the model is based on Newton's Laws. The model uses an Impact Force-Deformation (IF-D) function to determine the impact force for a given amount of crush. The IF-D function used in the simulation of a crash that has already occurred can be theoretical or based on the measured force-deflection characteristics of the bumpers of the vehicles that were involved in the actual crash. The restitution of the bumpers is accounted for in a simulated crash through the rebound characteristics of the bumper system in the IF-D function.

A dynamic rollover test system (DRoTS) capable of simulating rollover crashes in a laboratory was designed for research use at the University of Virginia. The goal of the current study is to describe the system's capabilities and specifications as well as to explore the limitations of the system's ability to simulate rollover crashes. The test apparatus was designed to permit simulation of a single roof-to-ground interaction of a rollover crash with the potential to be modified for evaluation of pre-roof contact occupant motion. Special considerations were made to permit testing of both dummies and post-mortem human surrogates in both production vehicles and a parametric test buck. DRoTS permits vertical translation, pitch, and roll of the test vehicle while constraining longitudinal and lateral translations and yaw. The study details the ranges of test parameters capable with the DRoTS and evaluates the limitations of the system relative to rollover crash conditions.

Rollover crashes are often difficult to reconstruct in detail because of their chaotic nature. Historically, vehicle speeds in rollover crashes have been calculated using a simple slide-to-stop formula with empirically derived drag factors. Roll rates are typically calculated in an average sense over the entire rollover or a segment of it in which vehicle roll angles are known at various positions. A unified model to describe the translational and rotational vehicle dynamics throughout the rollover sequence is lacking. We propose a pseudo-cylindrical model of a rolling vehicle in which the rotational and translational dynamics are coupled to each other based on the average frictional forces developed during ground contacts. We describe the model as pseudo-cylindrical because vertical motion is ignored but the ground reaction force is not constrained to act directly underneath the center of gravity of the vehicle.

Calculating head accelerations and neck loading is essential for understanding and predicting head and neck injury. Most of the desired information cannot be directly measured in experiments with human volunteers. Achieving accurate results after applying the necessary transformations from remote measurements is difficult, particularly in the case of a head impact. The objective of this study was to develop a methodology for accurately calculating the accelerations at the center of gravity of the head and the loads and moments at the occipital condyles. To validate this methodology in a challenging test condition, twenty (20) human volunteers and a Hybrid III dummy were subjected to forehead impacts from a soccer ball traveling horizontally at speeds up to 11.5 m/s. The human subjects and the Hybrid III were instrumented with linear accelerometers and an angular rate sensor inside the mouth.

There are exposures of the body to accelerations in the lumbar and thoracic regions on a regular basis with everyday activities and exercises. The purpose of this study was to evaluate the response of the thoracic and lumbar regions in human volunteers subjected to vigorous activities. A total of 181 tests include twenty volunteers subjected to four test scenarios: “plopping” down in a seat, a vertical jump, a vertical drop while in a supine position, and a vertical drop while seated upright in a swing. Each of the latter three activities included three severity levels with drop heights ranging from 25 mm to 900 mm. Volunteers selected represent the anthropometry of the general population including males and females at a wide range of weights (54 to 99 kg), heights (150 to 191 cm), and ages (26 to 58 years old). Instrumentation for each volunteer included tri-axial accelerometers attached to custom-fit mounts that were secured around the lumbar and upper thoracic regions.

Vehicle dynamics in sideswipe collisions are markedly different from other types of collisions. Sideswipe collisions are characterized by prolonged sliding contact, often with very little structural deformation. An analytical model was developed to investigate the vehicle dynamics of sideswipe collisions. The vehicles were modeled as rigid bodies, and lateral interaction between the vehicles was modeled with a linear elastic spring. This linear spring was meant to represent the combined lateral stiffness of both vehicles before significant crush develops. Longitudinal interaction between the vehicles was modeled as frictional contact. In order to validate the model, seven (7) low speed (3 - 10 kph), shallow angle (15°) sideswipe collisions were staged with instrumented vehicles. These sideswipe collisions were characterized by long contact durations (∼ 1 s) and low accelerations (< 0.4 g's). The experimental collisions were also simulated with EDSMAC.

It has been proposed that low speed collisions in which the damage is isolated to the bumper systems can be reconstructed using data from customized quasistatic testing of the bumper systems of the involved vehicles. In this study, 10 quasistatic bumper tests were conducted on 7 vehicle pairs involved in front-to-rear collisions. The data from the quasistatic bumper tests were used to predict peak bumper force, vehicle accelerations, velocity changes, dynamic combined crush, restitution, and crash pulse time for a given impact velocity. These predictions were compared to the results measured by vehicle accelerometers in 12 dynamic crash tests at impact velocities of 2 - 10 mph. The average differences between the predictions using the quasistatic bumper data and the dynamic crash test accelerometer data were within 5% for bumper force, peak acceleration, and velocity change, indicating that the quasistatic bumper testing method had no systematic bias compared to dynamic crash testing.

A simple two-dimensional particle model was developed to predict the airborne trajectory, landing point, tumbling distance, and rest position of an occupant ejected in a rollover crash. The ejected occupant was modeled as a projectile that was launched tangentially at a given radius from the center of gravity of the vehicle. The landing and tumbling phases of the ejection were modeled assuming a constant coefficient of friction between the occupant and the ground. Model parameters were optimized based on a dolly rollover test of a 1998 Ford Expedition in which five unbelted anthropomorphic test devices (ATDs) were completely ejected. A generalized vehicle dynamics model was also created assuming a constant translational deceleration and a prescribed roll rate function. Predictions using the generalized model were validated against the results of the full-scale rollover test to estimate the expected error when using the model in a real world situation.

This is the complete manuscript and replacement for SAE paper 2014-01-0482, which has been retracted due to incomplete content. This paper reports on 76 quasi-static tests conducted to investigate the behavior of road vehicle bumper systems. The tests are a quasi-static replication of real world low speed collisions. The tests represented front to rear impacts between various vehicles. Force and deflection were captured in order to quantify the stiffness characteristics of the bumper-to-bumper system. A specialized test apparatus was constructed to position and load bumper systems into each other. The purpose was to replicate or exceed damage that occurred in actual collisions. The fixture is capable of positioning the bumpers in various orientations and generates forces up to 50 kips. Various bumper-to-bumper alignments were tested including full overlap, lateral offset, and override/underride configurations.