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Technical Paper

CAE-based Virtual Shaker Table for Exhaust System Component Development

2016-04-05
2016-01-1362
Traditionally, fatigue calculations are based on the time domain approach. Acceleration time history inputs are used to excite the system. Through the element stress time history output and rainflow cycle count algorithm, fatigue damage can be calculated through the Palmgren-Miner cumulative damage rule. Nevertheless, it can be a daunting process for CAE analysts as it requires iteration for each individual event in the schedule before calculating the fatigue life. The alternative approach is frequency domain fatigue calculation. In this approach, both the dynamic loading and response are expressed in terms of Power Spectral Density (PSD) functions and the dynamic structure is treated as a linear transfer function. The stress PSD is then obtained by multiplying the transfer function with the PSD load. The objective of this paper is to present a CAE based virtual shaker table procedure for an automotive exhaust component and subjecting it to PSD for fatigue life prediction.
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