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Technical Paper

Computational Study of Stratified Combustion in an Optical Diesel Engine

2017-03-28
2017-01-0573
Full cycle simulations of KAUST optical diesel engine were conducted in order to provide insights into the details of fuel spray, mixing, and combustion characteristics at different start of injection (SOI) conditions. Although optical diagnostics provide valuable information, the high fidelity simulations with matched parametric conditions improve fundamental understanding of relevant physical and chemical processes by accessing additional observables such as the local mixture distribution, intermediate species concentrations, and detailed chemical reaction rates. Commercial software, CONVERGE™, was used as the main simulation tool, with the Reynolds averaged Navier-Stokes (RANS) turbulence model and the multi-zone (SAGE) combustion model to compute the chemical reaction terms. SOI is varied from late compression ignition (CI) to early partially premixed combustion (PPC) conditions.
Technical Paper

Modeling of Heating and Evaporation of FACE I Gasoline Fuel and its Surrogates

2016-04-05
2016-01-0878
The US Department of Energy has formulated different gasoline fuels called ''Fuels for Advanced Combustion Engines (FACE)'' to standardize their compositions. FACE I is a low octane number gasoline fuel with research octane number (RON) of approximately 70. The detailed hydrocarbon analysis (DHA) of FACE I shows that it contains 33 components. This large number of components cannot be handled in fuel spray simulation where thousands of droplets are directly injected in combustion chamber. These droplets are to be heated, broken-up, collided and evaporated simultaneously. Heating and evaporation of single droplet FACE I fuel was investigated. The heating and evaporation model accounts for the effects of finite thermal conductivity, finite liquid diffusivity and recirculation inside the droplet, referred to as the effective thermal conductivity/effective diffusivity (ETC/ED) model.
Technical Paper

Numerical Simulations of High Reactivity Gasoline Fuel Sprays under Vaporizing and Reactive Conditions

2018-04-03
2018-01-0292
Gasoline compression ignition (GCI) engines are becoming more popular alternative for conventional spark engines to harvest the advantage of high volatility. Recent experimental study demonstrated that high reactivity gasoline fuel can be operated in a conventional mixing controlled combustion mode producing lower soot emissions than that of diesel fuel under similar efficiency and NOx level [1]. Therefore, there is much interest in using gasoline-like fuels in compression ignition engines. In order to improve the fidelity of simulation-based GCI combustion system development, it is mandatory to enhance the prediction of spray combustion of gasoline-like fuels. The purpose of this study is to model the spray characteristics of high reactivity gasoline fuels and validate the models with experimental results obtained through an optically accessible constant volume vessel under vaporizing [2] and reactive conditions [3].
Technical Paper

Effects of Injection Rate Profiles on Auto-Ignition in Ignition Quality Tester

2018-09-10
2018-01-1695
Ignition quality tester (IQT) is a standard experimental device to determine ignition delay time of liquid fuels in a controlled environment in the absence of gas exchange. The process involves fuel injection, spray breakup, evaporation and mixing, which is followed by auto-ignition. In this study, three-dimensional computational fluid dynamics (CFD) is used for prediction of auto-ignition characteristics of diethyl ether (DEE) and ethanol. In particular, the sensitivity of the ignition behavior to different injection rate profiles is investigated. Fluctuant rate profile derived from needle lift data from experiments performs better than square rate profile in ignition delay predictions. DEE, when used with fluctuant injection rate profile resulted in faster ignition, while for ethanol the situation was reversed. The contrasting results are attributed to the difference in local mixing.
Technical Paper

CFD Study of Heat Transfer Reduction Using Multiple Injectors in a DCEE Concept

2019-01-15
2019-01-0070
Earlier studies on efficiency improvement in CI engines have suggested that heat transfer losses contribute largely to the total energy losses. Fuel impingement on the cylinder walls is typically associated with high heat transfer. This study proposes a two-injector concept to reduce heat losses and thereby improve efficiency. The two injectors are placed at the rim of the bowl to change the spray pattern. Computational simulations based on the Reynolds-Averaged Navier-Stokes approach have been performed for four different fuel injection timings in order to quantify the reduction in heat losses for the proposed concept. Two-injector concepts were compared to reference cases using only one centrally mounted injector. All simulations were performed in a double compression expansion engine (DCEE) concept using the Volvo D13 single-cylinder engine. In the DCEE, a large portion of the exhaust energy is re-used in the second expansion, thus increasing the thermodynamic efficiency.
Technical Paper

Numerical Investigation of the Effects of Piston Design and Injection Strategy on Passive Pre-chamber Enrichment

2022-08-30
2022-01-1041
The pre-chamber combustion can extend the lean limit of internal combustion engines (ICE) and hence increase their overall efficiency. Compared to active pre-chambers equipped with an auxiliary fuel supply system, passive pre-chambers have lower manufacturing costs and require minimal or no design modifications to the conventional spark plug engines. The major challenge of the passive pre-chamber is to extend the lean limit as much as the active pre-chamber. Computational fluid dynamics (CFD) simulations were conducted on a light-duty single-cylinder engine geometry fitted with a passive pre-chamber and using iso-octane as fuel to investigate and optimize the passive pre-chamber fuel enrichment through the pre-chamber nozzles. The non-reacting flow simulations were performed from the intake valve open (IVO) to spark timing.
Technical Paper

Numerical Analysis of Hydrogen Injection and Mixing in Wankel Rotary Engines

2023-08-28
2023-24-0069
The Wankel rotary engine has been an attractive alternative for transportation due to its unique features of lightweight construction, small size, high power density, and adaptability to various fuels. This paper aims to investigate the performance of air-fuel mixing in a hydrogen-fuelled Wankel rotary engine using different fuelling strategies. To achieve this, 3D computational fluid dynamics (CFD) simulations were conducted using CONVERGE software on a prototype engine with a displacement of 225 cc, manufactured by Advanced Innovative Engineering UK. Initially, the simulations were validated by comparing the results with experimental data obtained from the engine fuelled with conventional gasoline under both motored and fired conditions. After validating the model, simulations were conducted on the premixed hydrogen engine combustion, followed by more detailed simulations of port fuel injection (PFI) and direct injection (DI) of hydrogen in the engine.
Technical Paper

Preheated Liquid Fuel Injection Concept for Lean Pre-chamber Combustion

2023-04-11
2023-01-0259
The pre-chamber combustion (PCC) concept is a proven lean or diluted combustion technique for internal combustion engines with benefits in engine efficiency and reduced NOx emissions. The engine lean operation limit can be extended by supplying auxiliary fuel into the pre-chamber and thereby, achieving mixture stratification inside the pre-chamber over the main chamber. Introducing liquid fuels into the pre-chambers is challenging owing to the small form factor of the pre-chamber. With a conventional injector, the fuel penetrates in liquid form and impinges on the pre-chamber walls, which leads to increased unburned hydrocarbon emissions from the pre-chamber. In this study, a prototype liquid fuel injector is introduced which preheats the fuel within a heated chamber fitted with an electrical heating element before injecting an effervescently atomized spray into the pre-chamber.
Journal Article

Investigation of the Cryogenic Nitrogen and Non-Cryogenic N-Dodecane and Ammonia Injections using a Real-Fluid Modelling Approach

2022-08-30
2022-01-1078
In modern compression ignition engines, the dense liquid fuel is directly injected into high pressure and temperature atmosphere, so the spray transitions from subcritical to supercritical conditions. To gain better control of the spray-combustion heat release process, it is important to have a physically accurate description of the spray development process. This work explored the effect of real-fluid thermodynamics in the computational prediction of multiphase flow for two non-ideal situations: the cryogenic nitrogen and non-cryogenic n-dodecane and ammonia sprays. Three real-fluid equations of state (EoS) such as the Soave-Redlich-Kwong (SRK), Peng-Robinson (PR), and Redlich-Kwong-Peng-Robinson (RKPR) coupled with the real-fluid Chung transport model were implemented in OpenFoam to predict the real-fluid thermodynamic properties. Validations against the CoolProp database were conducted.
Technical Paper

Investigation of URANS CFD Methods for Supersonic Hydrogen Jets

2024-04-09
2024-01-2687
The urgent need to combat global warming has spurred legislative efforts within the transport sector to transition away from fossil fuels. Hydrogen is increasingly being utilised as a green energy vector, which can aid the decarbonisation of transport, including internal combustion engines. Computational fluid dynamics (CFD) is widely used as a tool to study and optimise combustion systems especially in combination with new fuels like hydrogen. Since the behaviour of the injection event significantly impacts combustion and emissions formation especially in direct injection applications, the accurate modelling of H2 injection is imperative for effective design of hydrogen combustion systems. This work aims to evaluate unsteady Reynolds-Averaged Navier Stokes (URANS) modelling of the advective transport process and related numerical methods.
Technical Paper

A computational study of hydrogen direct injection using a pre-chamber in an opposed-piston engine

2024-07-02
2024-01-3010
Opposed-piston two-stroke engines offer numerous advantages over conventional four-stroke engines, both in terms of fundamental principles and technical aspects. The reduced heat losses and large volume-to-surface area ratio inherently result in a high thermodynamic efficiency. Additionally, the mechanical design is simpler and requires fewer components compared to conventional four-stroke engines. When combining this engine concept with alternative fuels such as hydrogen and pre-chamber technology, a potential route for carbon-neutral powertrains is observed. To ensure safe engine operation using hydrogen as fuel, it is crucial to consider strict safety measures to prevent issues such as knock, pre-ignition, and backfiring. One potential solution to these challenges is the use of direct injection, which has the potential to improve engine efficiency and expand the range of load operation.
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