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Many efforts are being currently devoted to the development of diagnostic techniques based on nonintrusive measurements aimed at defining the injection parameters able to optimize the combustion process. Previous papers of the authors have demonstrated a direct relationship between in-cylinder pressure and engine block vibration signals. Besides, it was also shown sensitivity of the engine surface vibration to variation of injection parameters, when the accelerometer is placed in sensitive location of the engine block. Moreover, in the accelerometer signal, a frequency band in which such a relationship is very strict has been selected. The aim of the present work is to establish a reliable relation between the main characteristics of the in-cylinder pressure curve and the vibration trend, by means of a deeper insight into the engine block signal. The final objective is to monitor the combustion behavior by means of a non-intrusive transducer.

This paper presents the results of an experimental analysis on a multi-cylinder diesel engine, in which in-cylinder pressure and accelerometer transducers are used with the purpose of developing and setting up a methodology able to monitor and optimize the combustion behavior by means of non-intrusive measurements. Previously published results have demonstrated the direct relationship existing between in-cylinder pressure and engine block vibration signals, as well as the sensitivity of the engine surface vibration to variation of injection parameters when the accelerometer is placed in sensitive location of the engine block. Moreover, the accelerometer trace has revealed to be able to locate in the crank-angle domain important phenomena characterizing the combustion process (the start of pre-mixed combustion, the crank angle value corresponding to the beginning of diffusive combustion and to the in-cylinder pressure maximum value).

To comply with Stage IV emission standard for off-road engines, Kohler Engines has developed the 100kW rated KDI 3.4 liters diesel engine, equipped with DOC and SCR. Based on this engine, a research project in collaboration between Kohler Engines, Ricardo, Denso and Politecnico di Torino was carried out to exploit the potential of new technologies to meet the Stage IV and beyond emission standards. The prototype engine was equipped with a low pressure cooled EGR system, two stage turbocharger, high pressure fuel injection system capable of very high injection pressure and DOC+DPF aftertreatment system. Since the Stage IV emission standard sets a 0.4 g/kWh NOx limit for the steady state test cycle (NRSC), that includes full load operating conditions, the engine must be operated with very high EGR rates (above 30%) at very high load.

Nowadays stringent emission regulations are pushing towards new air management strategies like LP-EGR and HP/LP mix both for passenger car and heavy duty applications, increasing the engine control complexity. Within a project in collaboration between Kohler Engines EMEA, Politecnico di Torino, Ricardo and Denso to exploit the potential of EGR-Only technologies, a 3.4 liters KDI 3404 was equipped with a two stage turbocharging system, an extremely high pressure FIS and a low pressure EGR system. The LP-EGR system works in a closed loop control with an intake oxygen sensor actuating two valves: an EGR valve placed downstream of the EGR cooler that regulates the flow area of the bypass between the exhaust line and the intake line, and an exhaust flap to generate enough backpressure to recirculate the needed EGR rate to cut the NOx emission without a specific aftertreatment device.

The present paper describes the results of an experimental activity performed on a small diesel engine for quadricycles, a category of vehicles that is spreading in Europe and is recently spreading over Indian countries. The engine is a prototype three-cylinder with 1000 cc of displacement and it is equipped with a direct common-rail injection system that reaches a maximum pressure of 1400 bar. The engine was designed to comply with Euro 4 emission standard that is a future regulation for quadricycles. It is worth underlining that the engine can meet emission limits just with EGR system and a DOC, without DPF. Various diesel/RME blends were tested; pure diesel and biodiesel fuels were also used. The investigation was carried out at the engine speeds of 1400, 2000 and 3400 rpm and full load. Combustion characteristics of both blended and pure RME were analyzed by means of in-cylinder pressure and heat released histories.

In this paper, a numerical and experimental assessment of post injection potential for soot emissions mitigation in an off-road diesel engine is presented, with the aim of supporting hardware selection and engine calibration processes. As a case study, a prototype off-road 3.4 liters 4-cylinder diesel engine developed by Kohler Engines was selected. In order to explore the possibility to comply with Stage V emission standards without a dedicated aftertreatment for NOx, the engine was equipped with a low pressure cooled Exhaust Gas Recirculation (EGR), allowing high EGR rates (above 30%) even at high load. To enable the exploitation of such high EGR rates with acceptable soot penalties, a two-stage turbocharger and an extremely high-pressure fuel injection system (up to 3000 bar) were adopted. Moreover, post injections events were also exploited to further mitigate soot emissions with acceptable Brake Specific Fuel Consumption (BSFC) penalties.