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Journal Article

Direct Fuel Injector Power Drive System Optimization

2014-04-01
2014-01-1442
The objective of this study is to optimize the injector power drive system for improved fuel injection quantity and timing control. The power drive system was optimized for improved injection repeatability under different operating conditions such as fuel supply pressures. A coupled simulation of injector electromagnetic, pintle (needle) rigid body motion and computational fluid dynamics (CFD) model was employed to generate the optimal values of the 1st stage current, the 1st stage on-time and the 2nd stage current. The simulation results were validated against the experimental data measured with a photo detector measurement system.
Technical Paper

Accelerometer-Based Estimation of Combustion Features for Engine Feedback Control of Compression-Ignition Direct-Injection Engines

2020-04-14
2020-01-1147
An experimental investigation of non-intrusive combustion sensing was performed using a tri-axial accelerometer mounted to the engine block of a small-bore high-speed 4-cylinder compression-ignition direct-injection (CIDI) engine. This study investigates potential techniques to extract combustion features from accelerometer signals to be used for cycle-to-cycle engine control. Selection of accelerometer location and vibration axis were performed by analyzing vibration signals for three different locations along the block for all three of the accelerometer axes. A magnitude squared coherence (MSC) statistical analysis was used to select the best location and axis. Based on previous work from the literature, the vibration signal filtering was optimized, and the filtered vibration signals were analyzed. It was found that the vibration signals correlate well with the second derivative of pressure during the initial stages of combustion.
Technical Paper

Effect of Altitude Conditions on Combustion and Performance of a Multi-Cylinder Turbocharged Direct-Injection Diesel Engine

2016-04-05
2016-01-0742
The objective of the study is to characterize combustion and performance of a multi-cylinder turbocharged direct-injection (DI) diesel engine at altitude conditions according to the International Standard Atmosphere (ISA). Experiments were performed on the 6.6-liter turbocharged DI diesel engine, a model similar to that of the Army’s Joint Light Tactical Vehicle. The engine was installed in the US Army Research Laboratory Small Engine Altitude Research Facility. Outside air temperature (OAT) and outside air pressure were independently controlled to match the ISA-OAT at selected altitude conditions: sea level, 1524, 3048, and 4572 m. The test engine is equipped with a single-stage variable nozzle turbocharger and Bosch CRIN 3 common-rail injection system. Three load conditions (i.e., low, mid, and high) were selected at 1400 rpm to investigate combustion and performance of the engine using Jet Propellant-8 (JP-8) fuel.
Technical Paper

Kilohertz Mie Scattering and OH* Chemiluminescence Imaging of JP-8 Multiple Injections Using a 250 MPa Fuel Injector

2017-03-28
2017-01-0832
The objective of the study was to investigate the spray and combustion characteristics of Jet Propellant-8 (JP-8) using a high-pressure fuel injector which is capable of up to 250-MPa fuel injection pressure. Experiments were performed in a constant-pressure flow-through combustion chamber at the ambient conditions of 825 K and 6 MPa for the oxygen concentration of 0 and 21%. JP-8 was injected over a range of fuel injection pressures from 50 to 250 MPa for single injection events to establish a baseline operation. Pilot and post injections were used to study the effect of multiple injections on spray and combustion of the high-pressure fuel injector. Both pilot and post injection separation times and quantities were systematically varied. JP-8 spray and combustion events were imaged at 75 kHz using a combination of Mie scattering and OH* chemiluminescence imaging.
Technical Paper

Direct Fuel Injector Temporal Measurements

2014-04-01
2014-01-1444
The objective of this study is to measure high-frequency, short-duration, actual liquid fuel spray events using a simple photo detector and validate the results with high-speed camera measurements. This paper presents an optical approach for detecting bulk fuel injection's temporal characteristics, i.e. opening delay and duration times. A key component in the measurement system is a commercially available low-cost photo detector which is shown to be highly effective for detecting high frequency, short duration spray events. The paper provides an in-depth discussion of a photo detector based measurement system, a test fixture, and its validation. Test results with a two-stage pulse-width-modulation (PWM) current controlled approach are provided for various operation parameter settings. Its effectiveness is validated by comparing with the results obtained with a high-speed camera.
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