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E-spring is a recent innovation in vehicle suspension springs. Its behavior and characteristics are investigated experimentally and verified numerically. The mechanical and frequency-response-based properties of E-springs are investigated experimentally at both of the structural and constitutional levels. Thermoplastic-based and thermoset-based fibrous composite structures of the E-springs are modified at micro-scale with various additives and consequently they are compared. The experimental results reveal that additives of micrometer-sized particles of mineral clay to an ISO-phthalic polyester resin of the composite E-spring can demonstrate distinguished characteristics. A hybrid approach of the inter-laminar shear stress and Tsai-Wu criteria is implemented in order to identify failure indices numerically at the utmost level of loading and verify the experimental results.

E-spring is an optimized trend of springs for vehicle suspension systems. Experimental and transmissibility analyses of laminated fibrous composite E-springs are conducted. The mechanical and frequency-response-based properties of these springs are investigated experimentally at both of the structural and constitutional levels. Thermoplastic-based and thermoset-based fibrous composite structures of the E-springs are modified at micro-scale with various additives and consequently they are compared. The experimental results reveal that additives of micrometer-sized particles of E-glass fibers as well as mineral clay to an ISO-phthalic polyester resin of the composite E-spring can demonstrate superior characteristics. The transmissibility analysis of laminated fibrous composite E-springs reveals superior frequency ratio.