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Technical Paper

Constitutive Modeling of Metal Powder Behavior During Compaction

2005-04-11
2005-01-0632
In this paper, a constitutive modeling of the metal powder compaction is presented as a first step of ongoing research of a multiscale and multistage mathematical based model concept for powder metallurgy component design and performance prediction using the finite element method. In recent years, techniques such as finite element analysis have received wide attention for their high applicability to powder metallurgy (PM) industry. These techniques provide a valuable tool in predicting density and stress distributions in the pressed compact prior to the actual tooling design and manufacturing process. However, the accuracy of FE prediction highly depends on the possibility to obtain appropriate experimental data to calibrate and validate the powder material model. Within the framework of continuum mechanics, the plasticity model depends on external and internal state variables such as temperature, stress, hardening, relative density and contact between metal powder particles.
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