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The work was concerned with visualisation of the charge homogeneity and cyclic variations within the planar fuel field near the spark plug in an optical spark ignition engine fitted with an outwardly opening central direct fuel injector. Specifically, the project examined the effects of fuel type and injection settings, with the overall view to understanding some of the key mechanisms previously identified as leading to particulate formation in such engines. The three fuels studied included a baseline iso-octane, which was directly compared to two gasoline fuels containing 10% and 85% volume of ethanol respectively. The engine was a bespoke single cylinder with Bowditch style optical access through a flat piston crown. Charge stratification was studied over a wide spectrum of injection timings using the Planar Laser Induced Fluorescence (PLIF) technique, with additional variation in charge temperature due to injection also estimated when viable using a two-line PLIF approach.

This work was concerned with evaluation of the performance and emissions of potential future biofuels during advanced spark ignition engine operation. The fuels prepared included three variants of gasoline, three gasoline-ethanol blends and a gasoline-butanol fuel altogether covering a range of oxygen mass concentrations and octane numbers to identify key influencing parameters. The combustion of the fuels was evaluated in a turbocharged multi-cylinder direct fuel injection research engine equipped with a standard three-way catalyst and an external EGR circuit that allowed use of either cooled or non-cooled EGR. The engine operating effects studied at both part and boosted high load conditions included fuel injection timing and pressure, excess air tolerance, EGR tolerance and spark retard limits. A number of blends were also mapped at suitable sites across the European drive cycle under downsized engine conditions.

A single cylinder direct injection gasoline engine has been developed and commissioned on a transient engine test bed in order to study different engine cycles and combustion modes with identical hardware and operating conditions. The engine can be operated in either 4-stroke cycle or 2-stroke cycle by means of an electro-hydraulic camless system. In addition, both spark ignition and controlled autoignition (CAI) combustion can be achieved. In this paper, effects of the injection timing on different CAI combustion modes are investigated, including the residual gas trapping and exhaust gas rebreathing CAI operations in 4-stroke mode, and also 2-stroke CAI operation, with a stoichiometric air fuel ratio and homogeneous charge used throughout. The performance and emission data are presented and analysed as a function of the injection timing. Results show that the charge cooling effect on the intake flow rate is dependent upon the in-cylinder temperature at the time of injection.

This work was concerned with use of two-stage cam profile switching to transition between SI and CAI combustion in a multi-cylinder direct fuel injection research engine. In order to achieve robust combustion mode changes, it proved necessary to switch the inlet and exhaust bank of tappets independently of one another. Practical issues addressed to improve tappet response included minimising tappet oil circuit dead volumes and reducing the oil pressure difference before and after a switch. When switching from SI to CAI combustion, it was possible to avoid misfire and operate the engine in a mixed-mode form of combustion. In addition, it was demonstrated that supplementary external EGR could be used to minimise transient peak knocking pressures during such transitions. Differences in overall engine noise levels during SI and CAI have also been qualified and some possible solutions are discussed.

In recent times regulatory pressure to reduce CO2 emissions has driven research towards looking at blending fossil fuels with alternatives such as crop-produced alcohols. The alcohol of interest in this paper is ethanol and it was studied in mixtures with gasoline and iso-octane in an optical spark-ignition engine, running at 1500 RPM at low-load operation with 0.5 bar absolute intake plenum pressure. Specifically, tests involved fuels of 100% gasoline and 100% iso-octane, so that differences between multi and single-component fuels could be compared within this environment. A mixture of 25% ethanol with 75% iso-octane was also tested and compared. Finally, mixtures of high-percentage of ethanol (85% ethanol) in gasoline and in iso-octane were used in the study and compared. Tests were undertaken using a standard port injection system as well as a direct injection system so an appraisal of both mixture preparation methods could be made.

This experimental work was concerned with the combination of internal EGR with an early inlet valve closure strategy for improved part-load fuel economy. The experiments were performed in a new spark-ignited thermodynamic single cylinder research engine, equipped with a mechanical fully variable valvetrain on both the inlet and exhaust. During unthrottled operation at constant engine speed and load, increasing the mass of trapped residual allowed increased valve duration and lift to be used. In turn, this enabled further small improvements in gas exchange efficiency, thermal efficiency and hence indicated fuel consumption. Such effects were quantified under both port and homogeneous central direct fuel injection conditions. Shrouding of the inlet ports as a potential method to increase in-cylinder gas velocities has also been considered.

This work involved study of the effects of alcohol blends on combustion, fuel economy and emissions in a single cylinder research engine equipped with a mechanical fully variable valvetrain on the inlet and variable valve timing on the exhaust. A number of splash blends of gasoline, iso-octane, ethanol and butanol were examined during port fuel injected early inlet valve closing operation, both with and without variable valve timing. Under low valve overlap conditions, it was apparent that the inlet valve durations/lifts required for full unthrottled operation were remarkably similar for the wide range of blends studied. However, with high valve overlap differences in burning velocities and internal EGR tolerances warranted changes in these valve settings.

This work was concerned with study of the in-cylinder flow field and flame development in a spark ignition research engine equipped with Bowditch piston optical access. High-speed natural light (chemiluminescence) imaging and simultaneous in-cylinder pressure data measurement and analysis were used to understand the fundamentals of flame propagation for a variety of ethanol fuels blended with either gasoline or iso-octane. PIV was undertaken on the same engine in a motoring operation at a horizontal imaging plane close to TDC (10 mm below the fire face) throughout the compression stroke (30°,40°,90° and 180°bTDC) for a low load engine operating condition at 1500rpm/0.5 bar inlet plenum pressure. Up to 1500 cycles were considered to determine the ensemble average flow-field and turbulent kinetic energy. Finally, comparisons were made between the flame and flow experiments to understand the apparent interactions.

The experimental work was concerned with improving understanding of the competing effects of the latent heat of vaporization and auto-ignition delay times of different ethanol blended fuels during heaving knocking combustion. The unique single cylinder SI engine employed included full bore overhead optical access capable of withstanding unusually high in-cylinder pressures. Heavy knock was deliberately induced under moderate loads using inlet air heating and a primary reference fuel blend of reduced octane rating. High-speed chemiluminescence imaging and simultaneous in-cylinder pressure data measurement were used to evaluate the combustion events. Under normal operation the engine was operated under port fuel injection with a stoichiometric air-fuel mixture. Multiple centered auto-ignition events were regularly observed, with knock intensities of up to ~40bar. Additional excess fuel of varied blend was then introduced directly into the end-gas in short transient bursts.

Natural Gas (NG) is currently a cost effective substitute for diesel fuel in the Heavy-Duty (HD) diesel transportation sector. Dual-Fuel engines substitute NG in place of diesel for decreased NOx and soot emissions, but suffer from high engine-out methane (CH4) emissions. Premixed Dual-Fuel Combustion (PDFC) is one method of decreasing methane emissions and simultaneously improving engine efficiency while maintaining low NOx and soot levels. PDFC utilizes an early diesel injection to adjust the flammability of the premixed charge, promoting more uniform burning of methane. Engine experiments were carried out using a NG and diesel HD single cylinder research engine. Key speeds and loads were explored in order to determine where PDFC is effective at reducing engine-out methane emissions over Conventional Dual-Fuel which uses a single diesel injection for ignition.

In order to extend the CAI operation range in 4-stroke mode and maximize the benefit of low fuel consumption and emissions in CAI mode, 2-stroke CAI combustion is revived operating in a GDI engine with poppet valves, where the conventional crankcase scavenging is replaced by boosted scavenging. The CAI combustion is achieved through the inherence of the 2-Stroke operation, which is retaining residual gas. A set of flexible hydraulic valve train was installed on the engine to vary the residual gas fraction under the boosting condition. The effects of spark timing, intake pressure and short-circuiting on 2-stroke CAI combustion and its emissions are investigated and discussed in this paper. Results show the engine could be controlled to achieve CAI operation over a wide range of engine speed and load in the 2-stroke mode because of the flexibility of the electro-hydraulic valvetrain system.

Over recent years, in order to develop more efficient and cleaner gasoline engines, a number of new engine operating strategies have been proposed and many of them have been studied on different engines but there is a lack of different comparison between various operating strategies. In this work, a single cylinder direct injection gasoline engine equipped with an electro-hydraulic valvetrain system has been commissioned and used to achieve seven different operation modes, which are 4-stroke throttle-controlled SI, 4-stroke intake valve throttled SI, 4-stroke positive valve overlap SI, 4-stroke negative valve overlap CAI, 4-stroke exhaust rebreathing CAI, 2-stroke CAI and 2-stroke SI. Their performance and emission characteristics are presented and discussed.

The work was concerned with the use of exhaust gas recirculation to minimise CO2 and pollutant emissions over a wide operating range in a multi-cylinder research engine. Under part-load conditions a combination of internal and external EGR was used to invoke controlled auto ignition combustion and improve fuel consumption. Outside the CAI regime, small additional fuel savings could be made by employing reduced EGR rates in spark ignition combustion mode. At boosted high load conditions a comparison of excess fuel, excess air and cooled external EGR charge dilution was made. It was apparent that cooled EGR was a more effective suppressant of knock than excess air, with combustion phasing further advanced towards the optimum and improved combustion stability achieved over a wider operating range. The full load emissions reduction potential of EGR was also demonstrated, with emissions of CO2 reduced by up to 17% and engine-out HC and CO decreased by up to 80%.

Controlled Auto Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), is one of the most promising combustion technologies to reduce the fuel consumption and NOx emissions. Currently, CAI combustion is constrained at part load operation conditions because of misfire at low load and knocking combustion at high load, and the lack of effective means to control the combustion process. Extending its operating range including high load boundary towards full load and low load boundary towards idle in order to allow the CAI engine to meet the demand of whole vehicle driving cycles, has become one of the key issues facing the industrialisation of CAI/HCCI technology. Furthermore, this combustion mode should be compatible with different fuels, and can switch back to conventional spark ignition operation when necessary. In this paper, the CAI operation is demonstrated on a 2-stroke gasoline direct injection (GDI) engine equipped with a poppet valve train.

This work is concerned with the analysis of different charge dilution strategies employed with the intention of inhibiting knock in a high output turbocharged gasoline engine. The dilution approaches considered include excess fuel, excess air and cooled external exhaust gas re-circulation (stoichiometric fuelling). Analysis was performed using a quasi-dimensional combustion model which was implemented in GT-Power as a user-defined routine. This model has been developed to provide a means of correctly predicting trends in engine performance over a range of operating conditions and providing insight into the combustion phenomena controlling these trends. From the modelling and experimental data presented, it would appear that the use of cooled externally re-circulated exhaust gases allowed fuel savings near to those achieved via excess air, but with improved combustion stability and combustion phasing closer to the optimum position.

This work was concerned with increasing the attainable load during gasoline controlled auto-ignition combustion in a multi-cylinder direct fuel injection research engine. To extend the peak output under naturally aspirated conditions it proved favourable to combine internal and external exhaust gas recirculation under stoichiometric fuelled conditions. During turbocharged high load operation it was beneficial in terms of fuel economy to dilute the charge with a combination of internally re-circulated exhaust gases and excess air. Replacing a proportion of these diluents with externally re-circulated burned gases appeared to facilitate lower emissions of HC and CO. The highest load generated via boost was limited by increasing peak in-cylinder pressure and falling gas exchange efficiency. Regardless, the use of boost increased the load at which CAI could be invoked without lean NOx after-treatment.

A combination of internal and external exhaust gas recirculation has been used to increase the attainable load in a multi-cylinder engine operated in gasoline controlled auto-ignition. The amount of residual gas trapped in the cylinder was adjusted via the negative valve overlap method. The flow of externally re-circulated exhaust gas was varied using a typical production level valve. Under stoichiometric fuelling conditions, the highest output achieved using internal exhaust gas was limited by excessive pressure rise and unacceptable levels of knock. Introducing additional external exhaust gas was found to retard ignition, reduce the rate of heat release and limit the peak knocking pressure. In turn, an increase in engine load of 20-65% was achieved, with greatest benefit governed by combustion stability limits and realised at lower engine speeds.

The work was concerned with experimental study of the turbulent flame development process of ethanol fuels in an optically accessed spark ignition research engine. The fuels were evaluated in a single cylinder engine equipped with full-bore overhead optical access and operated at typical stoichiometric part-load conditions. High-speed natural light (or chemiluminescence) imaging and simultaneous in-cylinder pressure data measurement and analysis were used to understand the fundamental influence of both low and high ethanol content on turbulent flame propagation and subsequent mass burning. Causes for the difference in cyclic variations were evaluated in detail, with comparisons made to existing burning velocity correlations where available.

This work was concerned with study of lubricant introduced directly into the combustion chamber and its effect on pre-ignition and combustion in an optically accessed single-cylinder spark ignition engine. The research engine had been designed to incorporate full bore overhead optical access capable of withstanding peak in-cylinder pressures of up to 150bar. An experiment was designed where a fully formulated synthetic lubricant was deliberately introduced through a specially modified direct fuel injector to target the exhaust area of the bore. Optical imaging was performed via natural light emission, with the events recorded at 6000 frames per second. Two port injected fuels were evaluated including a baseline commercial grade gasoline and low octane gasoline/n-heptane blend. The images revealed the location of deflagration sites consistently initiating from the lubricant itself.

An experimental study has been carried out with the end goal of minimizing engine-out methane emissions with Premixed Micro Pilot Combustion (PMPC) in a natural gas-diesel Dual-Fuel™ engine. The test engine used is a heavy-duty single cylinder engine with high pressure common rail diesel injection as well as port fuel injection of natural gas. Multiple variables were examined, including injection timings, exhaust gas recirculation (EGR) percentages, and rail pressure for diesel, conventional Dual-Fuel, and PMPC Dual-Fuel combustion modes. The responses investigated were pressure rise rate, engine-out emissions, heat release and indicated specific fuel consumption. PMPC reduces methane slip when compared to conventional Dual-Fuel and improves emissions and fuel efficiency at the expense of higher cylinder pressure.