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Journal Article

Adding Bypass Ducts to Enhance Muffler Performance without Increasing Size

2013-05-13
2013-01-1882
It was demonstrated that a bypass duct similar to a Herschel- Quincke tube could be used to increase the transmission loss of mufflers at selected frequencies. In many cases, the duct can be short and thought of as a leak. It was shown that the optimal length and cross-sectional area could be determined by using a simple optimization technique known as the Vincent Circle. Most importantly, it was demonstrated that the attenuation at low frequencies could be improved by as much as 15 dB. To prove the concept, a muffler was designed and optimized using transfer matrix theory. Then, the optimized muffler was constructed and the transmission loss measured using the two-load method. The measured results compared well with prediction from transfer matrix theory. Boundary element simulation was then used to further study the attenuation mechanism.
Journal Article

Using the Reciprocal Work Identity to Evaluate the Transmission Loss of Mufflers

2013-05-13
2013-01-1888
Transmission loss (TL) is a good performance measure of mufflers since it represents the muffler's inherent capability of sound attenuation. There are several existing numerical methods, which have been widely used to calculate the TL from numerical simulation results, such as the four-pole and three-point methods. In this paper, a new approach is proposed to evaluate the transmission loss based on the reciprocal work identity. The proposed method does not assume plane wave propagation in the inlet and outlet ducts, and more importantly, does not explicitly apply the anechoic termination impedance at the outlet. As a result, it has the potential of extending TL computation above the plane wave cut-off frequency.
Technical Paper

Design of Double-Tuned Helmholtz Resonators Created by Punching Small Slots on a Thin-Walled Tube to Reduce Low-Frequency Tonal Noise

2021-08-31
2021-01-1040
Helmholtz resonators are often used in the design of vehicle mufflers to target tonal noise at a few specific low frequencies generated by the engine. Due to the uncertainty of temperature variations and different engine speeds, multiple resonators may have to be built in series to cover a narrow band of frequencies. Double-tuned Helmholtz resonators (DTHR) normally consist of two chambers connected in series. Openings or necks are created by punching small slots into a thin-walled tube which provide a natural neck passage to the enclosing volume of the Helmholtz resonator. In this paper, numerical analyses using both the boundary element (BEM) and the finite element (FEM) methods are performed and simulation results are compared against one another. A typical real-world muffler configuration commonly used in passenger vehicles is used in a case study.
Journal Article

The Effect of Phase Difference between Inputs on Insertion Loss for a Two-Inlet Muffler

2015-06-15
2015-01-2305
A recently developed superposition approach for determining the insertion loss of a two-inlet muffler is reviewed. To validate the approach, calculated and measured insertion losses are compared for a small engine muffler with two inlets and one outlet. After which, the phasing between the two inputs is varied and the insertion loss is evaluated. Results show that the insertion loss is strongly affected by the phasing between sources at low frequencies while phasing between sources has a lesser impact at high frequencies. At the conclusion of the paper, the theory for applying the superposition approach to transmission loss is reviewed.
Technical Paper

Accurate Measurement of Small Absorption Coefficients

2007-05-15
2007-01-2224
In this paper procedures for estimating the sound absorption coefficient when the specimen has inherently low absorption are discussed. Examples of this include the measurement of the absorption coefficient of pavements, closed cell foams and other barrier materials whose absorption coefficient is nevertheless required, and the measurement of sound absorption of muffler components such as perforates. The focus of the paper is on (1) obtaining an accurate phase correction and (2) proper correction for tube attenuation when using impedance tube methods. For the latter it is shown that the equations for tube attenuation correction in the standards underestimate the actual tube attenuation, leading to an overestimate of the measured absorption coefficient. This error could be critical, for example, when one is attempting to qualify a facility for the measurement of pass-by noise.
Technical Paper

Methods for Determining Muffler Transmission Loss in Octave Bands

2016-04-05
2016-01-1317
Insertion loss in one-third or octave bands is widely used in industry to assess the performance of large silencers and mufflers. However, there is no standard procedure for determining the transmission loss in one-third or octave bands using measured data or simulation. In this paper, assuming that the source is broadband, three different approaches to convert the narrowband transmission loss data into one-third and octave bands are investigated. Each method is described in detail. To validate the three different approaches, narrowband transmission loss data of a simple expansion chamber and a large bar silencer is converted into one-third and octave bands, and results obtained from the three approaches are demonstrated to agree well with one another.
Journal Article

The Proper Use of Plane Wave Models for Muffler Design

2014-04-01
2014-01-0016
In many industries, muffler and silencer design is primarily accomplished via trial and error. Prototypes are developed and tested, or numerical simulation (finite or boundary element analysis) is used to assess the performance. While these approaches reliably determine the transmission loss, designers often do not understand why their changes improve or degrade the muffler performance. Analyses are time consuming and models cannot be changed without some effort. The intent of the current work is to demonstrate how plane wave muffler models can be used in industry. It is first demonstrated that plane wave models can reliably determine the transmission loss for complicated mufflers below the cutoff frequency. Some tips for developing dependable plane wave models are summarized. Moreover, it is shown that plane wave models used correctly help designers develop intuition and a better understanding of the effect of their design changes.
Technical Paper

Development of a Muffler Insertion Loss Flow Rig

2019-06-05
2019-01-1482
Bench tests are an important step to developing mufflers that perform adequately with acceptable pressure drop. Though the transmission loss of a muffler without flow is relatively simple to obtain using the two-load method, the presence of mean flow modifies the muffler behavior. The development of an insertion loss test rig is detailed. A blower produces the flow, and a silencer quiets the flow. Acoustic excitation is provided by a loudspeaker cluster right before the test muffler. The measurement platform allows for the measurement of flow-induced noise in the muffler. Also, the insertion loss of the muffler can be determined, and this capability was validated by comparison to a one-dimensional plane wave model.
Technical Paper

A Comparison of the Transfer and Scattering Matrix Approaches for Determining Muffler Transmission Loss using the Two Load Method

2015-06-15
2015-01-2308
The two-load method is commonly applied to determine the transmission loss for a muffler especially if an impedance tube rig is used. Although one procedure and algorithm is detailed in ASTM E2611, the quality of the transmission loss curve is dependent on several factors that are not discussed in detail in the standard. In this paper, several practical concerns are investigated including (1) the number of channels used in the measurement, (2) the selection of the reference channel, and (3) the choice of data processing algorithm (transfer or scattering matrix). Results are compared for a simple expansion chamber first, then for mufflers of other types. Recommendations are made for obtaining smoother transmission loss curves for various measurement methods.
Journal Article

Practical Considerations when using the Two-Load Method to Determine the Transmission Loss of Mufflers and Silencers

2013-05-13
2013-01-1881
The two-load method is commonly used to determine the transmission loss of a muffler or silencer. Several practical measurement considerations are examined in this paper. First of all, conical adapters are sometimes used to transition between impedance tubes and the muffler. It is demonstrated that the effect of adding the adapter can be quite significant at low frequencies especially if the adapter is short in length. The effect of changing the length of the adapter was examined via measurement and plane wave theory. Secondly, the effect of selecting the reference microphone was examined experimentally. It was found that measurements are improved by selecting a downstream reference. Finally, the effect of using different frequency response function estimation algorithms (H1, H2 and Hv) was compared sans flow. This had little effect on the measurement.
Journal Article

Determination of Transmission and Insertion Loss for the General Multi-Inlet Multi-Outlet Case

2016-04-05
2016-01-1310
Prior research on assessing multiple inlet and outlet mufflers is limited, and only recently have researchers begun to consider suitable metrics for multiple inlet and outlet mufflers. In this paper, transmission loss and insertion loss are defined for multiple inlet and outlet mufflers using a superposition method that can be extended to any m-inlet n-outlet muffler. Transmission loss is determined assuming that the sources and terminations are anechoic. On the other hand, insertion loss considers reflections. For both metrics, the amplitude and phase relationship between the sources should be known a priori. This paper explains both metrics, and measurement of transmission and insertion loss are demonstrated for a 2-inlet 2-outlet muffler with good agreement.
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