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A detailed analysis is performed upon the results of CFD combustion simulations of several diesel fuel spray flame experiments. Simulations are validated against measurements from a constant volume combustion chamber testcase [9]. Particular emphasis is made in the analyses to identify mechanisms associated with the ‘lift-off’ phenomena characteristic of contemporary high injection pressure diesel engine combustion. A recently developed industry state of the art RANS hybrid combustion model (Extended Coherent Flame Model - 3 Zones) [41] is used which takes account of both a propagating (premixed) flame combustion mode as well as the conventionally assumed diffusion flame mode used in most diesel combustion models. The location of and development of a propagating reaction front, obtained from analysis of the progress variable within the model, is studied in relation to the lift-off behaviour.

Computational fluid dynamics represents a useful tool to support the design and development of Heavy Duty Engines, making possible to test the effects of injection strategies and combustion chamber design for a wide range of operating conditions. Predictive models are required to ensure accurate estimations of heat release and the main pollutant emissions within a limited amount of time. For this reason, both detailed chemistry and turbulence chemistry interaction need to be included. In this work, the authors intend to apply combustion models based on tabulated kinetics for the prediction of Diesel combustion in Heavy Duty Engines. Four different approaches were considered: well-mixed model, presumed PDF, representative interactive flamelets and flamelet progress variable. Tabulated kinetics was also used for the estimation of NOx emissions.

Premixed charge compression ignition (PCCI) is an advanced combustion mode that has the aim of simultaneously reducing particulate matter and nitrogen oxide exhaust emissions, compared with conventional diesel combustion, thanks to a partially premixed charge and low temperature combustion. In this work, PCCI combustion has been implemented by means of an early single-injection strategy and large amounts of recirculated exhaust gas. Starting from a commercial Euro VI on-road engine, the engine hardware has been modified to optimize PCCI operations. This has involved adopting a smaller turbo group, a new combustion chamber and injectors, and a dedicated high-pressure exhaust gas recirculation system. The results, in terms of engine performance and exhaust emissions, under steady-state operation conditions, are presented in this work, where the original Euro VI calibration of the conventional engine has been compared with the PCCI calibration of the optimized hardware engine.